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Name: Welding electrode manufacturing plant cost
Brand: DECCAN DYNAMICS
Price: 3000000 INR
Availability: InStock

Price 3000000 INR/ Unit

விலை/மேற்கோள் பெறவும்

MOQ : 1 Unit

ஆட்டோமேஷன் தரம்
Semi-Automatic

இயந்திர வகை
Welding Electrode Manufacturing Plant

வேலை வெப்பநிலை
Ambient

அளவு
Standard

பயன்பாட்டு/பயன்பாடுகள்
Manufacture of welding electrodes for industrial use

எடை
5 to 8 Ton

அம்சங்கள்
High efficiency, robust construction, low maintenance

பொருள்
Mild Steel (Body)

இரைச்சல் நிலை
Less than 65 dB

கட்டுப்பாட்டு அமைப்பு
PLC Controlled

மின்வலு வழங்கல்
Three Phase, 415V, 50Hz

கூலிங் சிஸ்டம்
Water cooled

வேகம்
Adjustable, up to 1200 rods/hour

உற்பத்தித் திறன்
1500 to 2000 Kg/Day

டிரைவ் வகை
Electric

Installation Time
45-60 days

Operator Requirement
4-6 persons

Max Electrode Size
6 mm diameter

Raw Material Used
Iron Rods, Flux, Chemical Powder

Total Connected Load
50-60 KW

Voltage Required
415 V AC

Electrode Length Supported
up to 450 mm

Surface Finish
Painted/Coated

Service Support
Available

Ambient Humidity
<80% RH

Production Line Length
18 meters

Minimum Order Quantity
1 Unit

வழங்கல் திறன்
1 மாதத்திற்கு

டெலிவரி நேரம்
1 மாதங்கள்

Specification

Production Capacity 21000 kg per hour
Automation Grade Semi-Automatic
Phase 3 Phase
Material MS ( Body )
Power Source Electric
Voltage 440V
Surface Finishing Color Coated
Country of Origin Made in India
Motor Power 100 HP

Advanced Manufacturing Efficiency

This plant leverages semi-automatic technology and a PLC-controlled system to streamline welding electrode production, ensuring high throughput with adjustable speed. The robust construction and water-cooled mild steel frame contribute to longevity and low maintenance. Operators can easily monitor and adjust parameters, optimizing production for various electrode sizes up to 6 mm in diameter and lengths up to 450 mm.

Flexible & Reliable Production Capability

Designed to adapt to diverse industrial requirements, the plant offers a wide production range of 15002000 kg per day. The 18-meter production line incorporates efficient cooling and control systems, supporting consistent, high-quality output. The plants electric drive and noise level under 65 dB ensure a safe, quiet, and energy-efficient operation for manufacturers.

Comprehensive Support & Easy Installation

Installation is straightforward and typically completed within 45 to 60 days. The manufacturer provides ongoing service support to address technical issues and maintenance needs, ensuring minimal downtime and maximum productivity. The plant is an ideal choice for exporters, manufacturers, and suppliers across India, seeking a robust and efficient solution for welding electrode manufacturing.

FAQs of Welding electrode manufacturing plant cost:

Q: How is the welding electrode manufacturing plant installed, and what is the expected installation time?

A: The installation of the welding electrode manufacturing plant is carried out by experienced technicians and typically takes between 45 to 60 days. The process includes assembling the production line, integrating the control system, and ensuring all utilities like power and water cooling are properly connected, after which comprehensive on-site training is provided.

Q: What is the process for making welding electrodes in this plant?

A: The production process involves straightening and cutting iron rods, coating them with flux and chemical powders, baking and cooling the coated rods, and finally packaging the finished electrodes. The plant features a PLC-controlled, semi-automatic system to ensure precise application and efficient workflow throughout each production stage.

Q: When can the plant reach its maximum production capacity, and what is that capacity?

A: Upon successful installation and commissioning, the plant can achieve its maximum production capacity of 1500 to 2000 kg of welding electrodes per day. This is facilitated by its adjustable speed (up to 1200 rods/hour) and efficient workflow, ensuring reliable high-volume output.

Q: Where can this welding electrode manufacturing plant be installed or supplied?

A: The plant is designed for installation in industrial zones or manufacturing facilities with access to a 415V three-phase power supply. As an exporter, manufacturer, and supplier based in India, the plant is available for delivery and setup across various locations throughout the country.

Q: What are the benefits of using this manufacturing plant?

A: Key benefits include high efficiency, robust construction, low ongoing maintenance, and a flexible production range. Its PLC control system ensures precise process management, while water cooling and a mild steel body offer durability. Operators benefit from a safe, low-noise (<65 dB) work environment and reliable service support.

Q: How does the plant maintain electrode quality during production?

A: The plant maintains strict control over coating, baking, and cooling parameters with its PLC-driven system, ensuring consistent surface finish (painted/coated) and electrode properties. Ambient humidity (<80% RH) and temperature are monitored to protect quality, and the water-cooled system helps prevent overheating.

Q: What are the usage applications for the electrodes produced by this plant?

A: The welding electrodes manufactured are primarily used for industrial welding applications, including construction, fabrication, and heavy engineering tasks. Their consistent quality and customizable size make them suitable for various industrial welding projects requiring reliability and strength.

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