தயாரிப்பு விளக்கம்
Specification
- Production Capacity 21000 kg per hour
- Automation Grade Semi-Automatic
- Phase 3 Phase
- Material MS ( Body )
- Power Source Electric
- Voltage 440V
- Surface Finishing Color Coated
- Country of Origin Made in India
- Motor Power 100 HP
Advanced Manufacturing TechnologyOur welding electrode making machine features semi-automatic operation, supported by a reliable PLC-based control system. It streamlines production with minimal labor while maintaining top-notch quality across various electrode types and sizes. The machine is ideal for high-volume, precision-focused electrode manufacturing applications.
Safety, Durability, and EfficiencyBuilt with a sturdy mild steel body, the plant incorporates advanced safety features like emergency stop and overload protection. Its low operating noise (below 75 dB), air and water-cooling systems, and industrial-grade design ensure sustained, safe, and efficient performance even under demanding conditions.
Versatile ApplicationsDesigned for flexibility, the plant accommodates multiple coating types such as rutile, basic, and cellulosic, making it suitable for a wide array of industrial welding requirements. Its adaptability ensures users can scale or diversify their electrode production according to market and project demands.
FAQs of welding electrode plant in Port Harcourt:
Q: How does the plant accommodate different electrode diameters and lengths?
A: The plant is engineered to handle electrode diameters ranging from 2.5mm to 5.0mm and lengths between 300mm and 450mm. Adjustments can be made through the PLC-based control system to quickly switch between different sizes for varying production needs.
Q: What is the typical operator requirement for this welding electrode plant?
A: The system is designed for semi-automatic operation, requiring only 2-3 skilled operators per shift for efficient and safe functioning. This low manpower requirement reduces operating costs while ensuring optimal productivity.
Q: When and where is this plant most effectively used?
A: This welding electrode plant is ideally suited for industrial settings, especially in regions like Port Harcourt where high-volume welding electrode production is essential. It operates effectively within a temperature range of 0C to 45C and in areas supplied with three-phase, 415V, 50 Hz power.
Q: What safety features are integrated into the machine?
A: The plant comes with crucial safety enhancements including an emergency stop button and overload protection to safeguard both personnel and equipment during operation. Additionally, it features highly visible industrial safety markings for a secure working environment.
Q: How does the electrode manufacturing process work in this plant?
A: Raw wire is fed into the plant, where it undergoes coating (ranging from rutile to cellulosic), pressing, and drying, all governed by a PLC-based system that ensures consistency and quality. The machines air and water cooling systems maintain stable operating conditions.
Q: What are the core benefits of using this welding electrode making machine?
A: Key advantages include robust and reliable construction, efficient production (5,000-8,000 kg per shift), easy operation, and versatile adaptation to various coating types and electrode sizes. Its low noise and strong safety features further enhance workplace conditions and productivity.