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Good Quality Welding electrode making machine/Welding electrode production line/welding rod manufacturer plant

நல்ல தர வெல்டிங் மின்முனையானது தயாரிக்கும் இயந்திரம்/வெல்டிங் மின்முனையானது தயாரிப்பு வரி/வெல்டிங் கம்பி உற்பத்தியாளர் ஆலை

தயாரிப்பு விவரங்கள்:

  • வேகம் 30-90 m/min (depending on model)
  • அம்சங்கள் High efficiency, low energy consumption, stable performance, easy maintenance
  • உற்பத்தித் திறன் 2-5 ton/8 hours
  • பொருள் Heavy-duty MS structure with quality parts
  • டிரைவ் வகை Electric/Mechanical
  • இயந்திர வகை Welding Electrode Making Machine/Production Line
  • ஆட்டோமேஷன் தரம் Semi Automatic/Automatic
  • மேலும் பார்க்க கிளிக் செய்யவும்
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நல்ல தர வெல்டிங் மின்முனையானது தயாரிக்கும் இயந்திரம்/வெல்டிங் மின்முனையானது தயாரிப்பு வரி/வெல்டிங் கம்பி உற்பத்தியாளர் ஆலை விலை மற்றும் அளவு

  • 1
  • அலகுகள்/அலகுகள்

நல்ல தர வெல்டிங் மின்முனையானது தயாரிக்கும் இயந்திரம்/வெல்டிங் மின்முனையானது தயாரிப்பு வரி/வெல்டிங் கம்பி உற்பத்தியாளர் ஆலை தயாரிப்பு விவரக்குறிப்புகள்

  • 3500 kg (approx.)
  • ≤75 dB(A)
  • 0-45°C
  • Water-cooled system
  • Welding electrode manufacturing for industrial and commercial use
  • Medium to Large scale industrial setup
  • 380V/415V, 50Hz/60Hz, 3 Phase
  • Semi Automatic/Automatic
  • PLC or relay-based control
  • Welding Electrode Making Machine/Production Line
  • Heavy-duty MS structure with quality parts
  • Electric/Mechanical
  • 2-5 ton/8 hours
  • High efficiency, low energy consumption, stable performance, easy maintenance
  • 30-90 m/min (depending on model)

தயாரிப்பு விளக்கம்

Specification

  • Production Capacity 21000 kg per hour
  • Automation Grade Semi-Automatic
  • Phase 3 Phase
  • Material MS ( Body )
  • Power Source Electric
  • Voltage 440V
  • Surface Finishing Color Coated
  • Country of Origin Made in India
  • Motor Power 100 HP



Versatile Electrode Specification Range

The machine delivers high-precision welding rods within a diameter range of 2.0mm to 5.0mm and lengths from 250mm to 450mm, ensuring compatibility with most standard welding applications. Its design supports various binding agents, catering to different electrode requirements for diverse industrial sectors.


Efficient and Automated Production Process

Equipped with automatic rod cutting, a multi-stage conveyor system, and an advanced extruder, the production line streamlines each stage, from coating to cutting and drying. The infrared/electric heating ovens, coupled with water-cooling and PLC-based control, enable consistent, high-output manufacturing with low energy consumption and stable performance.


Reliable Safety and User-Friendly Operation

Prioritizing operator safety, the machine includes emergency stop and overload protection devices. With simple controls and on-site installation and training provided, only 24 operators are required per shift to run the medium-to-large scale setup efficiently, making it an ideal choice for modern welding rod manufacturers.

FAQs of Good Quality Welding electrode making machine/Welding electrode production line/welding rod manufacturer plant:


Q: How does the welding electrode making machine ensure precision in rod diameter and coating thickness?

A: The machine maintains electrode diameters between 2.0mm and 5.0mm with coating uniformity within 0.05 mm, thanks to its advanced extruder and automated control systems. This guarantees consistent product quality and reliable welding performance.

Q: What binding agents can be used with this electrode production line?

A: The production line is compatible with a wide range of binding agents, making it suitable for various industrial specifications. Adjustments can be made in the mixing unit to accommodate different formulations as per welding rod requirements.

Q: When should maintenance be performed on the welding rod manufacturing plant?

A: Routine maintenance is recommended at regular intervals, such as weekly system checks and monthly inspections, to ensure optimal performance, minimize downtime, and extend the equipments operational life.

Q: Where can this machine be installed, and what are the space requirements?

A: The machine is designed for medium to large-scale industrial setups and requires a dedicated space, with approximate dimensions of 15000 mm x 1800 mm x 2200 mm. Installation is suitable for facilities with a robust 380V/415V three-phase power supply and proper ventilation.

Q: What is the process flow of the welding electrode production line?

A: The process includes wire straightening, rod cutting, coating through extrusion, transfer via a multi-stage belt conveyor, drying using an infrared/electric oven, cooling, and final packingintegrated for smooth, high-capacity manufacturing.

Q: How many operators are needed per shift, and is training provided?

A: The machine typically requires 24 operators for each shift. The manufacturer offers comprehensive on-site installation and operator training to ensure smooth and safe operation.

Q: What are the benefits of using this welding electrode making machine for my business?

A: This machine delivers high efficiency, low energy consumption, and stable output, allowing for increased production capacityup to 5 tons per 8-hour shift. With advanced automation and minimal operator requirements, it ensures reliable quality with reduced labor costs.

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