Good Quality Welding electrode making machine/Welding electrode production line/welding rod manufacturer plant

Name: Good Quality Welding electrode making machine/Welding electrode production line/welding rod manufacturer plant
Brand: DECCAN DYNAMICS
Price: 3000000.0 INR
Availability: InStock

Price 3000000.0 INR/ Unit

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MOQ : 1 Unit

Good Quality Welding electrode making machine/Welding electrode production line/welding rod manufacturer plant Specification

Material
Heavy-duty MS structure with quality parts

Cooling System
Water-cooled system

Speed
30-90 m/min (depending on model)

Drive Type
Electric/Mechanical

Size
Medium to Large scale industrial setup

Production Capacity
2-5 ton/8 hours

Dimension (L*W*H)
15000 mm x 1800 mm x 2200 mm (actual dimensions may vary depending on configuration)

Features
High efficiency, low energy consumption, stable performance, easy maintenance

Weight
3500 kg (approx.)

Machine Type
Welding Electrode Making Machine/Production Line

Usage & Applications
Welding electrode manufacturing for industrial and commercial use

Noise Level
75 dB(A)

Power Supply
380V/415V, 50Hz/60Hz, 3 Phase

Working Temperature
0-45C

Control System
PLC or relay-based control

Automation Grade
Semi Automatic/Automatic

Conveyor Type
Multi-stage belt conveyor

Electrode Diameter Range
2.0mm - 5.0mm

Safety Devices
Emergency Stop, Overload Protection

Coating Uniformity
0.05 mm

Production Line Configuration
Extruder, Conveyor, Rod Cutter, Drying Oven, Packing Unit

Electrode Length Range
250mm - 450mm

Rod Cutting Precision
Automatic cutting with 1 mm tolerance

Service Support
On-site installation & training

Heating System
Infrared/Electric Heating Oven

Operator Requirement
2-4 operators per shift

Binding Agent Compatibility
Suitable for various binding agents

About Good Quality Welding electrode making machine/Welding electrode production line/welding rod manufacturer plant

Specification

Production Capacity 21000 kg per hour
Automation Grade Semi-Automatic
Phase 3 Phase
Material MS ( Body )
Power Source Electric
Voltage 440V
Surface Finishing Color Coated
Country of Origin Made in India
Motor Power 100 HP

Versatile Electrode Specification Range

The machine delivers high-precision welding rods within a diameter range of 2.0mm to 5.0mm and lengths from 250mm to 450mm, ensuring compatibility with most standard welding applications. Its design supports various binding agents, catering to different electrode requirements for diverse industrial sectors.

Efficient and Automated Production Process

Equipped with automatic rod cutting, a multi-stage conveyor system, and an advanced extruder, the production line streamlines each stage, from coating to cutting and drying. The infrared/electric heating ovens, coupled with water-cooling and PLC-based control, enable consistent, high-output manufacturing with low energy consumption and stable performance.

Reliable Safety and User-Friendly Operation

Prioritizing operator safety, the machine includes emergency stop and overload protection devices. With simple controls and on-site installation and training provided, only 24 operators are required per shift to run the medium-to-large scale setup efficiently, making it an ideal choice for modern welding rod manufacturers.

FAQs of Good Quality Welding electrode making machine/Welding electrode production line/welding rod manufacturer plant:

Q: How does the welding electrode making machine ensure precision in rod diameter and coating thickness?

A: The machine maintains electrode diameters between 2.0mm and 5.0mm with coating uniformity within 0.05 mm, thanks to its advanced extruder and automated control systems. This guarantees consistent product quality and reliable welding performance.

Q: What binding agents can be used with this electrode production line?

A: The production line is compatible with a wide range of binding agents, making it suitable for various industrial specifications. Adjustments can be made in the mixing unit to accommodate different formulations as per welding rod requirements.

Q: When should maintenance be performed on the welding rod manufacturing plant?

A: Routine maintenance is recommended at regular intervals, such as weekly system checks and monthly inspections, to ensure optimal performance, minimize downtime, and extend the equipments operational life.

Q: Where can this machine be installed, and what are the space requirements?

A: The machine is designed for medium to large-scale industrial setups and requires a dedicated space, with approximate dimensions of 15000 mm x 1800 mm x 2200 mm. Installation is suitable for facilities with a robust 380V/415V three-phase power supply and proper ventilation.

Q: What is the process flow of the welding electrode production line?

A: The process includes wire straightening, rod cutting, coating through extrusion, transfer via a multi-stage belt conveyor, drying using an infrared/electric oven, cooling, and final packingintegrated for smooth, high-capacity manufacturing.

Q: How many operators are needed per shift, and is training provided?

A: The machine typically requires 24 operators for each shift. The manufacturer offers comprehensive on-site installation and operator training to ensure smooth and safe operation.

Q: What are the benefits of using this welding electrode making machine for my business?

A: This machine delivers high efficiency, low energy consumption, and stable output, allowing for increased production capacityup to 5 tons per 8-hour shift. With advanced automation and minimal operator requirements, it ensures reliable quality with reduced labor costs.

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