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Welding Electrode Plant

Deccan Dynamics is manufacturing a wide collection of optimum quality Welding Electrode Plant. It is extensively used for producing welding electrodes on a large scale. Besides this, the said range is formulated by using high quality materials and advanced technologies in order to meet the demands of our valued customers. Apart from this, Welding Electrode Plant is available in different specifications and sizes. Furthermore, the offered product ensures high performance efficiency, longer service life, high strength, easy installation, low maintenance, reliability and so on.
Good Quality Welding electrode making machine/Welding electrode production line/welding rod manufacturer plant
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Good Quality Welding electrode making machine/Welding electrode production line/welding rod manufacturer plant

Price: 3000000.0 INR /Unit

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  • Automation Grade Semi Automatic/Automatic
  • Control System PLC or relay-based control
  • Cooling System Water-cooled system
  • Dimension (L*W*H) 15000 mm x 1800 mm x 2200 mm (actual dimensions may vary depending on configuration)
  • Drive Type Electric/Mechanical
  • Features High efficiency, low energy consumption, stable performance, easy maintenance
  • Machine Type Welding Electrode Making Machine/Production Line
  • Material Heavy-duty MS structure with quality parts
  • Minimum Order Quantity 1
  • Noise Level 75 dB(A)
  • Power Supply 380V/415V, 50Hz/60Hz, 3 Phase
  • Price 3000000.0 INR
  • Production Capacity 2-5 ton/8 hours
  • Size Medium to Large scale industrial setup
  • Speed 30-90 m/min (depending on model)
  • Unit of Measure Unit/Units
  • Unit of Price Unit/Units
  • Usage & Applications Welding electrode manufacturing for industrial and commercial use
  • Weight 3500 kg (approx.)
  • Working Temperature 0-45C

Specification

  • Production Capacity 21000 kg per hour
  • Automation Grade Semi-Automatic
  • Phase 3 Phase
  • Material MS ( Body )
  • Power Source Electric
  • Voltage 440V
  • Surface Finishing Color Coated
  • Country of Origin Made in India
  • Motor Power 100 HP



Versatile Electrode Specification Range

The machine delivers high-precision welding rods within a diameter range of 2.0mm to 5.0mm and lengths from 250mm to 450mm, ensuring compatibility with most standard welding applications. Its design supports various binding agents, catering to different electrode requirements for diverse industrial sectors.


Efficient and Automated Production Process

Equipped with automatic rod cutting, a multi-stage conveyor system, and an advanced extruder, the production line streamlines each stage, from coating to cutting and drying. The infrared/electric heating ovens, coupled with water-cooling and PLC-based control, enable consistent, high-output manufacturing with low energy consumption and stable performance.


Reliable Safety and User-Friendly Operation

Prioritizing operator safety, the machine includes emergency stop and overload protection devices. With simple controls and on-site installation and training provided, only 24 operators are required per shift to run the medium-to-large scale setup efficiently, making it an ideal choice for modern welding rod manufacturers.

FAQs of Good Quality Welding electrode making machine/Welding electrode production line/welding rod manufacturer plant:


Q: How does the welding electrode making machine ensure precision in rod diameter and coating thickness?

A: The machine maintains electrode diameters between 2.0mm and 5.0mm with coating uniformity within 0.05 mm, thanks to its advanced extruder and automated control systems. This guarantees consistent product quality and reliable welding performance.

Q: What binding agents can be used with this electrode production line?

A: The production line is compatible with a wide range of binding agents, making it suitable for various industrial specifications. Adjustments can be made in the mixing unit to accommodate different formulations as per welding rod requirements.

Q: When should maintenance be performed on the welding rod manufacturing plant?

A: Routine maintenance is recommended at regular intervals, such as weekly system checks and monthly inspections, to ensure optimal performance, minimize downtime, and extend the equipments operational life.

Q: Where can this machine be installed, and what are the space requirements?

A: The machine is designed for medium to large-scale industrial setups and requires a dedicated space, with approximate dimensions of 15000 mm x 1800 mm x 2200 mm. Installation is suitable for facilities with a robust 380V/415V three-phase power supply and proper ventilation.

Q: What is the process flow of the welding electrode production line?

A: The process includes wire straightening, rod cutting, coating through extrusion, transfer via a multi-stage belt conveyor, drying using an infrared/electric oven, cooling, and final packingintegrated for smooth, high-capacity manufacturing.

Q: How many operators are needed per shift, and is training provided?

A: The machine typically requires 24 operators for each shift. The manufacturer offers comprehensive on-site installation and operator training to ensure smooth and safe operation.

Q: What are the benefits of using this welding electrode making machine for my business?

A: This machine delivers high efficiency, low energy consumption, and stable output, allowing for increased production capacityup to 5 tons per 8-hour shift. With advanced automation and minimal operator requirements, it ensures reliable quality with reduced labor costs.

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Welding Electrode Plant Manufacturers in India
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Welding Electrode Plant Manufacturers in India

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  • Automation Grade Semi-Automatic / Automatic options available
  • Control System PLC based control panel
  • Cooling System Water cooled system
  • Dimension (L*W*H) 8500 x 3500 x 3200 mm
  • Drive Type Electric Motor Driven
  • Features Robust structure, Easy operation, High productivity
  • Machine Type Welding Electrode Making Machine
  • Material MS (Mild Steel) fabricated body
  • Minimum Order Quantity 1
  • Noise Level 75 dB
  • Power Supply 3 Phase, 415V, 50Hz AC
  • Production Capacity 2500-4000 kg/shift
  • Size Standard and customizable
  • Speed 30-80 m/min adjustable
  • Unit of Measure Unit/Units
  • Usage & Applications Manufacturing various types of welding electrodes
  • Weight 3500 kg (approx)
  • Working Temperature Ambient to 45C

Specification

  • Production Capacity 21000 kg per hour
  • Automation Grade Semi-Automatic
  • Phase 3 Phase
  • Material MS ( Body )
  • Power Source Electric
  • Voltage 440V
  • Surface Finishing Color Coated
  • Country of Origin Made in India
  • Motor Power 100 HP




Advanced Welding Electrode Production

Our machines incorporate cutting-edge features such as PLC-based controls, water-cooled systems, and electric motor-driven conveyors, ensuring optimal productivity and safety. Each plant is compatible with major Indian and global brands, making it a versatile choice for expanded production needs.


Robust Construction & Customization

The plant boasts a mild steel fabricated body with powder-coated surface treatment, promoting durability even under continuous use. Customers can select standard or customizable dimensions and conveyor systems, enabling tailored setups that fit diverse manufacturing spaces and requirements.


High Output & Easy Operation

Delivering a substantial production capacity of 2,5004,000 kg per shift, these machines are designed to maximize throughput with minimal manpower. User-friendly PLC panels, adjustable speeds, and high automation allow for seamless operation, keeping efficiency at the forefront of your welding electrode manufacturing process.

FAQs of Welding Electrode Plant Manufacturers in India:


Q: How does the welding electrode plant operate during production?

A: The plant operates by feeding MS wire rods of 1.65.0 mm diameter into the machine, where welding flux and iron powder are applied. Using PLC-based controls, the system ensures precise process parameters while the conveyor system, driven by electric motors, transports products through various production stages.

Q: What raw materials are needed for electrode manufacturing in this plant?

A: Key raw materials include MS (mild steel) wire rods as the core, welding fluxes, and iron powder for the coating. Superior-quality materials ensure high-strength electrodes and meet industry standards.

Q: When is the optimal time to perform maintenance on the plant?

A: Routine maintenance should be carried out at regular intervals as recommended in the machines manual, typically after a set number of operation hours or shifts. Scheduled checks enhance machine longevity, safety, and consistent production quality.

Q: Where can these welding electrode plants be installed?

A: These plants are suitable for installation in both small and large industrial manufacturing facilities, given their customizable sizes and robust design. Adequate floor space and proper electrical supply (3 Phase, 415V, 50Hz) are required for optimal installation.

Q: What is the process flow from input wire to finished electrode?

A: The process starts by drawing the MS wire to the required diameter, followed by coating with a flux mixture using specialized machinery. Electrodes are then dried, cut to length, and finished, all managed via an automated or semi-automatic assembly line with PLC panel controls.

Q: How does the plant benefit manufacturers in terms of productivity and safety?

A: With a high output capacity (2,5004,000 kg/shift), robust MS construction, emergency stop, and overload protection, the plant ensures efficient and safe production. User-friendly operation and low manpower requirements translate to reduced labor costs and higher profitability.

Q: What types of electrodes can be manufactured using this plant?

A: The plant is capable of producing a wide range of electrode sizes (1.6mm to 6.0mm), suitable for various welding applications across construction, automotive, and heavy engineering sectors.

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welding electrode plant in Johannesburg
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welding electrode plant in Johannesburg

Price: 2500000 INR /Unit

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  • Automation Grade Semi-Automatic / Automatic
  • Control System PLC Based Control Panel
  • Cooling System Water Circulation Type
  • Delivery Time 1 Months
  • Dimension (L*W*H) 10,000 mm x 4,000 mm x 3,500 mm
  • Drive Type Electric Motor Driven
  • Features High Precision, Energy Efficient, User-Friendly Operation
  • Machine Type Welding Electrode Production Line
  • Material Mild Steel, Stainless Steel Components
  • Minimum Order Quantity 1
  • Noise Level 75 dB
  • Power Supply 380V, 50Hz, 3 Phase
  • Price 2500000 INR
  • Production Capacity 6 to 10 Ton Per Day
  • Size Medium to Large Scale Industrial Plant
  • Speed 50250 Electrodes Per Minute
  • Supply Ability 1 Per Month
  • Unit of Measure Unit/Units
  • Unit of Price Unit/Units
  • Usage & Applications Manufacturing welding electrodes for industrial and commercial sectors
  • Weight Approx. 3,500 kg
  • Working Temperature 5C40C

Specification

Specification

  • Production Capacity 21000 kg per hour
  • Automation Grade Semi-Automatic
  • Phase 3 Phase
  • Material MS ( Body )
  • Power Source Electric
  • Voltage 440V
  • Surface Finishing Color Coated
  • Country of Origin Made in India
  • Motor Power 100 HP




Advanced Electrode Manufacturing Technology

The plant features state-of-the-art manufacturing technology that ensures consistent quality and high-volume production of welding electrodes. With options for both semi-automatic and fully automatic operation, the system is managed by a PLC-based control panel, providing seamless, user-friendly processes and robust safety mechanisms like emergency stops and overload protection.


Tailored for Your Business Needs

Designed with flexibility in mind, our plant layout is customizable to match your workflow and space requirements. From medium to large-scale operations, the facility's modular components, efficient energy consumption, and easy maintenance make it suitable for a variety of industrial production environments in Johannesburg and beyond.


Reliable Installation and Ongoing Support

Full on-site installation and commissioning are available to ensure your plant operates efficiently from the start. We offer comprehensive training for operator teams and provide ongoing maintenance support, spare parts, and assistance to ensure minimal downtime and long-term productivity for your electrode production line.

FAQ's of welding electrode plant in Johannesburg:


Q: How is the welding electrode production process managed in your Johannesburg plant?

A: Production is automated or semi-automated through a PLC-based control system, with automatic binder dosing for consistent coating application. Operators supervise the process, monitor safety mechanisms, and ensure quality control throughout each manufacturing stage.

Q: What are the benefits of using this electrode plant for industrial manufacturing?

A: The plant delivers high precision, energy efficiency, and user-friendly operation, along with customizable layouts and low maintenance requirements. It's capable of producing corrosion-resistant, high-quality electrodes at speeds of 50-250 electrodes per minute, supporting scalable industrial growth.

Q: When can the plant be installed and become operational?

A: Our team provides on-site installation and commissioning according to your schedule. Typically, once site preparations are complete, installation and setup can be accomplished efficiently, minimizing any disruption to your operations.

Q: Where is the electrode plant located, and do you provide export and support services?

A: The plant is manufactured in India and supplied, installed, and supported in Johannesburg and other locations globally. We offer standard export packaging and comprehensive post-installation service, ensuring international quality standards are met.

Q: What safety and environmental features does the plant have?

A: The electrode manufacturing line includes emergency stop systems, overload protection, and operates within safe noise (75 dB) and temperature ranges. All machinery features a corrosion-resistant painted finish, and water circulation cooling systems maintain operational safety and environmental compliance.

Q: How many operators are required and is special training needed?

A: For optimal performance, each shift requires 3-5 trained operators. We provide tailored training during installation to ensure staff are proficient in using the PLC control panel, managing machine safety, and performing routine maintenance.

Q: What types and sizes of welding electrodes can the plant produce?

A: This production line can make electrodes with diameters from 2.0 mm to 5.0 mm and lengths between 300 mm and 450 mm, with different coating types including Rutile, Basic, Cellulosic, and Iron Powder, suitable for a wide range of welding applications in various sectors.

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welding electrode plant in Mexico
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welding electrode plant in Mexico

Price: 2500000 INR /Unit

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  • Automation Grade Semi Automatic/Automatic
  • Control System PLC Based
  • Cooling System Water Cooling System
  • Delivery Time 1 Months
  • Dimension (L*W*H) Approx. 18m x 5m x 4.5m
  • Drive Type Heavy Duty Motor Driven
  • Features Robust construction, low maintenance, high efficiency, user-friendly operation
  • Machine Type Welding Electrode Making Plant
  • Material Stainless Steel/High Grade Steel
  • Minimum Order Quantity 1
  • Noise Level Below 75 dB(A)
  • Power Supply 415 V / 380 V, 50-60 Hz, 3 Phase
  • Price 2500000 INR
  • Production Capacity 800-1200 kg/hour
  • Size Customizable as per requirement
  • Speed Adjustable up to 90 m/min
  • Supply Ability 1 Per Month
  • Unit of Measure Unit/Units
  • Unit of Price Unit/Units
  • Usage & Applications Manufacture of welding electrodes all sizes
  • Weight Approx. 10 Tons
  • Working Temperature Ambient to 50C

Specification

  • Production Capacity 21000 kg per hour
  • Automation Grade Semi-Automatic
  • Phase 3 Phase
  • Material MS ( Body )
  • Power Source Electric
  • Voltage 440V
  • Surface Finishing Color Coated
  • Country of Origin Made in India
  • Motor Power 100 HP


Advanced Automation for Consistent Quality

Equipped with a semi-automatic to fully automatic setup, including PLC-based controls, our plant ensures uniform electrode quality and reduces manual intervention. The multi-roller wire straightening method and automatic vibratory feeding system allow for precise material handling, resulting in consistently high output and minimal downtime.


High Production Capacity Meets Diverse Needs

With the ability to produce between 800 to 1200 kg of electrodes per hour, this plant is ideal for medium to large-scale manufacturers. Adjustable speed, customizable dimensions, and robust build cater to various industrial requirements, ensuring flexibility and scalability for expanding businesses.


Superior Safety and Energy Efficiency

Featuring emergency stop, overload protection, and a noise level below 75 dB(A), our plant prioritizes both operator safety and workplace comfort. Energy consumption is optimized between 24-35 kW, and the water cooling system maintains reliable performance even in demanding ambient temperatures up to 50C.

FAQs of welding electrode plant in Mexico:


Q: How does the automatic vibratory feeding system improve the production process?

A: The automatic vibratory feeding system streamlines wire feeding by minimizing manual handling and ensuring consistent material flow. This leads to smoother operation, reduced chances of wire jams or interruptions, and overall higher productivity.

Q: What benefits does the multi-roller wire straightening method offer?

A: Multi-roller wire straightening enhances electrode quality by precisely aligning the wire before coating. This method eliminates bends and imperfections, ensuring electrodes are straight and consistent, which is crucial for optimal welding performance.

Q: When should the baking oven be set to its maximum temperature range of 450C?

A: The baking oven should reach up to 450C when a specific electrode formulation or coating type requires high curing temperatures for optimal adhesion and bonding, as recommended by the electrode manufacturers process specifications.

Q: Where is this welding electrode plant best utilized?

A: This plant is most suitable for welding electrode manufacturing facilities that require high throughput and versatile electrode size production, particularly those serving industrial, construction, or repair sectors across Mexico and neighboring regions.

Q: What is the process flow within the welding electrode making plant?

A: The typical process includes wire straightening using multi-roller, automatic feeding, cutting to specified stick lengths, coating the wire with the desired thickness, baking at controlled temperatures, and automated coolingresulting in finished electrodes ready for packaging.

Q: How does the control system enhance user operation and machine efficiency?

A: The PLC-based control system enables user-friendly operation by automating key functions, diagnosing faults in real time, and allowing easy adjustments of production parameters, thus maximizing process reliability and efficiency.

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welding electrode plant in Nigeria
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welding electrode plant in Nigeria

Price: 2500000 INR /Unit

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  • Automation Grade Semi-Automatic / Automatic
  • Control System PLC Based Control Panel
  • Cooling System Water cooled system
  • Delivery Time 1 Months
  • Dimension (L*W*H) 9500mm 1600mm 1700mm
  • Drive Type Electric Motor Driven
  • Features Robust construction, easy operation, low maintenance
  • Machine Type Welding Electrode Production Line
  • Material Mild Steel Body with Stainless Steel Contact Parts
  • Minimum Order Quantity 1
  • Noise Level < 75 dB
  • Power Supply 415V/50Hz/3 Phase
  • Price 2500000 INR
  • Production Capacity 2 to 10 Tons per Shift
  • Size Standard / Customizable
  • Speed Adjustable up to 120 rods/min
  • Supply Ability 1 Per Month
  • Unit of Measure Unit/Units
  • Unit of Price Unit/Units
  • Usage & Applications For manufacturing various types of welding electrodes
  • Weight Approx. 3500 Kg
  • Working Temperature 5C to 45C

Specification

  • Production Capacity 21000 kg per hour
  • Automation Grade Semi-Automatic
  • Phase 3 Phase
  • Material MS ( Body )
  • Power Source Electric
  • Voltage 440V
  • Surface Finishing Color Coated
  • Country of Origin Made in India
  • Motor Power 100 HP


Cutting-Edge Electrode Manufacturing Technology

This production line incorporates state-of-the-art automation and control systems, engineered for durable performance. The PLC-based panel allows for precise adjustments, while an automatic wire feeder and water-cooled mechanisms optimize operational efficiency. The equipment operates within a wide temperature range and features noise control under 75 dB, enhancing workplace safety and comfort.


Flexible Coating and Customization Options

Our plant caters to the complete spectrum of electrode coatings, including Rutile, Basic, and Cellulosic, ensuring adaptability to diverse industrial requirements. The modular design allows for standard or custom dimensions, providing clients with flexibility in plant setup. Its robust body, stainless steel parts, and anti-corrosive paint guarantee longevity and operational reliability.

FAQs of welding electrode plant in Nigeria:


Q: How does the welding electrode plant automate and control the production process?

A: The plant features a semi-automatic or fully automatic configuration, utilizing a PLC-based control panel for precise regulation. The automatic wire feeder streamlines electrode production, while operators can adjust speed up to 120 rods per minute. This advanced automation ensures consistent quality and minimal manual intervention.

Q: What types of welding electrodes can this plant manufacture?

A: Our electrode plant can manufacture all standard types, including Rutile, Basic, and Cellulosic coated electrodes. It supports diameter ranges from 2.0 mm to 5.0 mm and lengths between 250 mm and 450 mm, making it suitable for various industrial welding applications.

Q: When will the welding electrode plant be operational after installation?

A: Installation usually takes between 60 to 90 days after order confirmation and site readiness, allowing for setup, commissioning, and operator training within the specified timeframe.

Q: Where can clients access service and technical support for the plant in Nigeria?

A: Comprehensive service and technical support are available throughout Nigeria. Our team provides installation, training, troubleshooting, and ongoing maintenance to ensure optimal plant performance.

Q: What are the key steps in the electrode production process within this plant?

A: The process involves automatic wire feeding, electrode rod cutting, coating application (using selectable types), drying, quality inspection, and final packaging. The PLC-controlled system ensures efficiency and reduces operational errors at each stage.

Q: How many operators are required per shift and what skills are needed to run the plant?

A: Each shift typically requires 4 to 6 trained personnel. Operators should be familiar with basic industrial machinery operation, safety procedures, and quality control. Training is included during installation.

Q: What are the benefits of investing in this welding electrode manufacturing plant?

A: Clients benefit from high production capacity (2 to 10 tons per shift), compatibility with major raw material suppliers, automated controls, low maintenance design, anti-corrosive finishes, and reliable after-sales support within Nigeria.

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welding electrode plant in Lagos
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welding electrode plant in Lagos

Price: 2500000 INR /Unit

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  • Automation Grade Semi-Automatic / Fully Automatic options
  • Control System PLC based digital control
  • Cooling System Water and air-cooled system
  • Delivery Time 1 Months
  • Dimension (L*W*H) Approx. 18m x 5m x 4m
  • Drive Type Electric motor-driven
  • Features Robust build, easy maintenance, high efficiency, customizable layout
  • Machine Type Welding Electrode Manufacturing Plant
  • Material Mild steel, stainless steel
  • Minimum Order Quantity 1
  • Noise Level < 85 dB(A)
  • Power Supply 415V, 50Hz, 3 Phase AC
  • Price 2500000 INR
  • Production Capacity 2 to 5 tonnes per 8-hour shift
  • Size Standard and custom sizes available
  • Speed Variable, up to 60 meters/min
  • Supply Ability 1 Per Month
  • Unit of Measure Unit/Units
  • Unit of Price Unit/Units
  • Usage & Applications Manufacturing of welding electrodes for industrial use
  • Weight Approx. 5,000 kg
  • Working Temperature Ambient to 45C

Specification

  • Production Capacity 21000 kg per hour
  • Automation Grade Semi-Automatic
  • Phase 3 Phase
  • Material MS ( Body )
  • Power Source Electric
  • Voltage 440V
  • Surface Finishing Color Coated
  • Country of Origin Made in India
  • Motor Power 100 HP




Versatile Production Capabilities

Designed for flexibility, this plant can manufacture welding electrodes tailored to various industrial specifications. It accommodates different electrode diameters and coatings, ensuring suitability for a wide array of welding applications. Production capacity ranges from 2 to 5 tonnes per standard shift, empowering large-scale projects.


Advanced Control and Automation

The plant employs a PLC-based digital control system, enabling precise adjustment of parameters such as speed, extrusion pressure, and coating thickness. This streamlines the manufacturing process, maximizes efficiency, and supports both semi-automatic and fully automatic operation for different production requirements.


Robust Construction & Safety

Manufactured from high-grade mild and stainless steel, the plant features a robust build for long-term durability. Integrated safety measures, including emergency stop, overload protection, and interlock systems, ensure safe operation for operators. The plant also offers easy maintenance and customizable layouts based on client needs.

FAQ's of welding electrode plant in Lagos:


Q: How does the welding electrode plant in Lagos operate?

A: The plant operates with an electric motor-driven system, utilizing PLC-based digital controls for automation. It handles automated binder mixing, precise extrusion, and coating, followed by accurate cutting, packaging, and quality checks. Both semi-automatic and fully automatic modes are available to fit varying operational needs.

Q: What is the process for adjusting the coating thickness on electrodes?

A: Coating thickness can be adjusted between 0.5 mm and 2.5 mm through the PLC control interface. The system allows for fine-tuning to match desired specifications, ensuring uniformity and consistent performance across all electrodes produced.

Q: When is installation and operator training available for this plant?

A: Installation services are provided on request and are scheduled based on the client's project timeline. Comprehensive operator training is available during installation, ensuring that your personnel can efficiently and safely manage the plant.

Q: Where is the welding electrode manufacturing plant best suited for use?

A: This plant is ideal for industrial manufacturing environments within Lagos or similar settings. It is suitable for facilities requiring high-volume, consistent electrode production for heavy machinery, construction, fabrication, and maintenance sectors.

Q: What safety features are incorporated into the plant?

A: The plant is equipped with multiple safety features such as emergency stop buttons, overload protection, and interlock systems. These measures are designed to protect both the operators and machinery, reducing risks during operation.

Q: How many personnel are required to run the plant per shift?

A: Typically, 2 to 3 operators are needed per 8-hour shift, depending on the automation level (semi-automatic or fully automatic) chosen for the plant. Automation reduces manual intervention and streamlines workflow, allowing for a lean operating team.

Q: What are the key benefits of using this welding electrode plant?

A: Major benefits include high production efficiency, customizable configurations, robust construction, advanced safety, and minimal noise (<85 dB(A)). It is energy-efficient and offers variable speed and precision, making it a cost-effective solution for manufacturing electrodes to meet diverse industrial needs.

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Welding Electrode Plant In Saudi Arabia
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Welding Electrode Plant In Saudi Arabia

Price: 2500000.0 INR /Unit

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  • Automation Grade Semi-Automatic
  • Control System PLC Based
  • Cooling System Air Cooled
  • Delivery Time 1 Months
  • Dimension (L*W*H) 12 m x 3 m x 2.2 m
  • Drive Type Electric
  • Features High durability, easy operation, low maintenance
  • Machine Type Welding Electrode Production Line
  • Main Domestic Market All India
  • Material Mild Steel
  • Minimum Order Quantity 1
  • Noise Level < 70 dB
  • Payment Terms Cash Advance (CA), Cash in Advance (CID)
  • Power Supply 220-415 V, 50/60 Hz, 3 Phase
  • Price 2500000.0 INR
  • Production Capacity 1-2 Tons/Shift
  • Sample Available No
  • Sample Policy Contact us for information regarding our sample policy
  • Size Standard/Customizable
  • Speed 30-50 Electrodes/Minute
  • Supply Ability 1 Per Month
  • Unit of Measure Unit/Units
  • Unit of Price Unit/Units
  • Usage & Applications For manufacturing welding electrodes
  • Weight Approx. 3500 Kg
  • Working Temperature 10C to 40C


Seize this unbeatable price with our limited time offer on the elite Welding Electrode Plant in Saudi Arabia. Engineered for astounding performance, this semi-automatic production line is perfect for manufacturers demanding high durability, easy operation, and low maintenance. Supporting a range of electrode coatings-rutile, basic, cellulosic, and special-it accommodates diameters from 2 mm to 6 mm and lengths from 300 mm to 450 mm. Safety is ensured with emergency stop and overload protection. With an astounding speed of 30-50 electrodes per minute and a robust PLC-based control system, this elite machine sets new standards in efficiency and reliability. Unlock elite welding electrode production today!

Superior Efficiency for Diverse Applications

This Welding Electrode Plant in Saudi Arabia is designed for both specific and general use, seamlessly manufacturing electrodes for various industries. Operating is straightforward, requiring just 3-4 persons per shift thanks to an advanced PLC-based control system. Featuring powder-coated surfaces, air-cooled operation, and low noise levels, this plant excels with high production rates and consistent quality. It's perfect for suppliers and manufacturers seeking robust performance with easy operation and minimal maintenance requirements.


Certified Quality, Reliable Delivery, and On-demand Samples

Estimate your project's requirements with our easily available samples, all certified to international export standards. Sale price includes attractive offers, and you can rely on prompt packing & dispatch from our FOB ports. Our Welding Electrode Plant promises consistent quality, professional certifications, and worldwide shipment. Whether you seek an individual unit or multiple lines, we ensure secure packaging, clear pricing, and efficient delivery-direct from India to Saudi Arabia and beyond.


FAQ's of Welding Electrode Plant In Saudi Arabia:


Q: How does the Welding Electrode Plant contribute to efficient production?

A: The plant boasts a semi-automatic PLC-based system, allowing for rapid production of 30-50 electrodes per minute with minimal operator intervention, optimizing both speed and consistency in quality.

Q: What electrode types and sizes can be manufactured with this plant?

A: This machine supports rutile, basic, cellulosic, and special electrodes, handling diameters from 2 mm to 6 mm and lengths between 300 mm and 450 mm.

Q: When can I expect packing and dispatch after confirming my order?

A: Packing and dispatch times are prompt and arranged post-order confirmation, with timelines depending on order quantity and destination port. You will receive estimates during the sales process.

Q: Where can the Welding Electrode Plant be installed?

A: The plant can be installed at any suitable industrial facility with standard or customizable spatial requirements and appropriate 3-phase power supply (220-415 V, 50/60 Hz).

Q: What safety features are included in the plant's design?

A: Key safety features include an emergency stop mechanism and overload protection, ensuring secure and reliable operation for all users.

Q: How can I benefit from the sample and certification offering?

A: Samples are available to evaluate performance before purchase, and all machines are supplied with international certifications, assuring quality and compliance.

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welding electrode plant in South Africa
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welding electrode plant in South Africa

Price: 2500000 INR /Unit

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  • Automation Grade Semi-Automatic / Fully Automatic (Variable)
  • Control System PLC Based / Manual
  • Cooling System Water Cooled / Air Cooled Options
  • Delivery Time 1 Months
  • Dimension (L*W*H) 15m x 2.5m x 3m
  • Drive Type Electric Motor Driven
  • Features High Production Efficiency, Robust Construction, Easy Operation, Low Maintenance
  • Machine Type Welding Electrode Manufacturing Line
  • Material Mild Steel Structure with Powder Coating
  • Minimum Order Quantity 1
  • Noise Level Less than 80 dB
  • Power Supply 380-415V, 3 Phase, 50 Hz
  • Price 2500000 INR
  • Production Capacity 2-7 Tons Per Shift
  • Size Standard / Customizable
  • Speed Variable 2000-4800 rods/hour
  • Supply Ability 1 Per Month
  • Unit of Measure Unit/Units
  • Unit of Price Unit/Units
  • Usage & Applications Manufacturing welding electrodes (Mild Steel, Stainless Steel, Special Alloys)
  • Weight Approx. 4200 kg
  • Working Temperature 5C - 50C

Specification

  • Production Capacity 21000 kg per hour
  • Automation Grade Semi-Automatic
  • Phase 3 Phase
  • Material MS ( Body )
  • Power Source Electric
  • Voltage 440V
  • Surface Finishing Color Coated
  • Country of Origin Made in India
  • Motor Power 100 HP




Versatile Electrode Production

Manufacture a wide range of welding electrodes, including mild steel, stainless steel, and special alloys, with adjustable rod diameters from 2.0 mm to 6.0 mm. Advanced technology supports various coating types-Rutile, Basic, Cellulosic, and Iron Powder-making this plant ideal for diverse welding applications.


Optimized Automation and Efficiency

Choose between semi-automatic and fully automatic configurations with a PLC-based control system for streamlined processes and minimal manual intervention. Production capacities between 2 to 7 tons per shift and variable rod speeds ensure high output with low operational demands.


Safety and Robust Construction

Engineered with operator safety in mind, the plant includes emergency stops, overload protection, and protective guards. The durable mild steel frame with powder coating and noise levels under 80 dB create a safe and comfortable workspace.

FAQ's of welding electrode plant in South Africa:


Q: How does the electrode production process work in this plant?

A: The plant automates most stages, from wire straightening and cutting to coating, drying in ovens (up to 350C), and final inspection. Operators can control the process via a PLC-based or manual system, depending on the selected model.

Q: What types and sizes of electrodes can be manufactured?

A: You can produce welding electrodes ranging from 2.0 mm to 6.0 mm in diameter, with coatings such as Rutile, Basic, Cellulosic, and Iron Powder. These are suitable for mild steel, stainless steel, and various special alloys.

Q: What are the key benefits of installing this welding electrode plant?

A: High production efficiency, adaptability to varying product specifications, robust construction, easy operation, and low maintenance requirements are the main advantages. Customizable and energy-efficient, it meets industrial demands reliably.

Q: When and where is installation and commissioning carried out?

A: Installation and commissioning are completed within 21-35 days, depending on your site's readiness. The plant is suitable for industrial spaces in South Africa and is supported by our experienced installation and commissioning team.

Q: How many operators are required per shift and what are their typical responsibilities?

A: Each shift requires 3 to 5 operators, responsible for monitoring machine functions, loading raw materials, quality checking outputs, and providing routine maintenance as needed.

Q: What is the power consumption and voltage requirement for the plant?

A: Depending on the configuration, the plant consumes between 18 and 28 kW per hour. It operates on a 380-415V, 3-phase, 50 Hz power supply, and can tolerate voltage fluctuations of 10%.

Q: What safety features and working conditions are supported?

A: The plant is equipped with emergency stops, overload protections, and protective guards. It maintains safe operations in ambient temperatures ranging from 5C to 50C, and operates quietly at under 80 dB.

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welding electrode plant in Ohio
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welding electrode plant in Ohio

Price: 2500000 INR /Unit

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  • Automation Grade Semi-Automatic / Fully Automatic (Optional)
  • Control System PLC Based
  • Cooling System Water Circulation Cooling
  • Delivery Time 1 Months
  • Dimension (L*W*H) 16 m x 2.8 m x 2.5 m
  • Drive Type Electric Motor Driven
  • Features User-friendly Control Panel, High Output, Consistent Quality, Quick Changeover
  • Machine Type Welding Electrode Plant
  • Material Mild Steel, Stainless Steel
  • Minimum Order Quantity 1
  • Noise Level <68 dB
  • Power Supply 380V / 220V, 50Hz/60Hz, 3 Phase
  • Price 2500000 INR
  • Production Capacity 12000 Electrodes/Hour
  • Size Standard/Customizable
  • Speed Up to 40 m/min
  • Supply Ability 1 Per Month
  • Unit of Measure Unit/Units
  • Unit of Price Unit/Units
  • Usage & Applications Welding Electrode Manufacturing
  • Weight Approx. 4200 Kg
  • Working Temperature Up to 45C

Specification

  • Production Capacity 21000 kg per hour
  • Automation Grade Semi-Automatic
  • Phase 3 Phase
  • Material MS ( Body )
  • Power Source Electric
  • Voltage 440V
  • Surface Finishing Color Coated
  • Country of Origin Made in India
  • Motor Power 100 HP




Cutting-edge Welding Electrode Manufacturing

This advanced plant integrates a user-friendly PLC-based control panel and servo-driven wire feeding to ensure seamless electrode production. Able to accommodate standard or customized dimensions, it excels in both semi-automatic and fully automatic setups. The electric or gas heating burner option and water circulation cooling system provide superior temperature control and operational stability, tailored to the evolving needs of welding electrode manufacturers.


Performance-driven Design and Output

Delivering production speeds up to 40 meters per minute, the plant supports high-volume demands with consistent quality and minimal noise levels below 68 dB. Its sturdy construction supports a working temperature up to 45C, with a main motor power of 5 HP and flexible power supply compatibility. Businesses benefit from an efficient quick changeover process and adaptable features, making it ideal for dynamic manufacturing environments.

FAQ's of welding electrode plant in Ohio:


Q: How does the servo-driven wire feeding mechanism improve the electrode production process?

A: The servo-driven wire feeding mechanism allows for precise control of wire movement during production. This ensures consistent electrode diameter and uniform coating thickness, resulting in high-quality electrodes and reduced material wastage.

Q: What are the key benefits of choosing between electric and gas heating burners in the plant?

A: The choice between electric and gas heating provides flexibility based on energy availability and operational needs. Electric heating offers clean, precise temperature control, while gas heating can be more cost-effective for larger-scale, continuous operations.

Q: When is the right time to opt for fully automatic operation instead of semi-automatic?

A: Fully automatic operation is ideal when production scale increases or there is a need for higher efficiency and minimal manual intervention. For moderate output or budget-conscious setups, semi-automatic mode offers effective, hands-on control.

Q: Where can this welding electrode plant be installed and what are the site requirements?

A: This plant can be installed in industrial settings that accommodate its dimensions (16 m x 2.8 m x 2.5 m) and provide a stable three-phase power supply (220V/380V, 50Hz/60Hz). A water supply for cooling and adequate ventilation are also essential.

Q: What is the process flow for manufacturing welding electrodes using this plant?

A: The process involves feeding wire through a servo-driven system, applying the required coating using user-friendly controls, baking electrodes in a high-capacity oven, and cooling them via water circulation. Each stage is monitored and adjusted through the PLC system for consistent quality.

Q: How is quick changeover achieved and why is it important?

A: Quick changeover is facilitated by modular tooling and intuitive control interfaces, allowing operators to switch between different electrode sizes and specifications rapidly. This minimizes downtime and enhances overall productivity.

Q: What advantages does the plant offer for welding electrode manufacturers in terms of production capacity and quality control?

A: With a maximum output of 12,000 electrodes per hour and a PLC-based system for real-time monitoring, manufacturers achieve both high-volume efficiency and reliable quality control, meeting diverse customer requirements effectively.

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welding electrode plant in Sharjah
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welding electrode plant in Sharjah

Price: 2500000 INR /Unit

Request To Call Back
  • Automation Grade Semi-Automatic
  • Control System PLC Based Control Panel
  • Cooling System Water Cooled System
  • Delivery Time 1 Months
  • Dimension (L*W*H) 12m x 3m x 4m (approx)
  • Drive Type Electric Motor Driven
  • Features Heavy Duty Structure, User Friendly Interface, Low Maintenance, High Efficiency
  • Machine Type Welding Electrode Production Plant
  • Material Alloy Steel, Mild Steel, Stainless Steel
  • Minimum Order Quantity 1
  • Noise Level Less than 70 dB
  • Power Supply Three Phase, 415V, 50Hz
  • Price 2500000 INR
  • Production Capacity 3-6 Tons per Shift
  • Size Medium to Large Scale Plant
  • Speed Adjustable, up to 60 m/min
  • Supply Ability 1 Per Month
  • Unit of Measure Unit/Units
  • Unit of Price Unit/Units
  • Usage & Applications Manufacturing of welding electrodes, industrial production
  • Weight Approximately 4-5 Tons
  • Working Temperature Ambient to 45C

Specification

  • Production Capacity 21000 kg per hour
  • Automation Grade Semi-Automatic
  • Phase 3 Phase
  • Material MS ( Body )
  • Power Source Electric
  • Voltage 440V
  • Surface Finishing Color Coated
  • Country of Origin Made in India
  • Motor Power 100 HP


Heavy-Duty, Automated Manufacturing

Engineered for industrial-scale production, this welding electrode plant features automation in feeding, dosing, and control. With a capacity of up to 6 tons per shift and a PLC-based interface, it delivers superior productivity while minimizing labor requirements. The system is electric-motor driven and boasts adjustable speed up to 60 m/min, supporting high demand and varied operational needs.


Robust Construction and Safety

Constructed from alloy steel, mild steel, and stainless steel, the plant offers durability under rigorous industrial conditions. Safety is prioritized through integrated emergency stops, overload protection, and interlocking mechanisms. Powder-coated surfaces enhance resistance to corrosion, and water-cooling ensures optimal operation even at ambient temperatures up to 45C.


Consistent Electrode Quality and Efficiency

This plant produces electrodes with consistent, adjustable coating thickness and precise wire cutting, made possible by its fully automatic feeding and dosing systems. Its high baking oven capacity (up to 5,000 kg/batch) and efficient process flow ensure the quality and quantity required by manufacturers, helping exporters and suppliers to meet both domestic and international demand.

FAQ's of welding electrode plant in Sharjah:


Q: How does the automatic electrode wire feeder improve production efficiency?

A: The automatic electrode wire feeder ensures a steady supply of electrode wire with precise control over the diameter range (2.0 mm to 5.0 mm), significantly reducing manual intervention and errors. This leads to higher consistency, minimizes downtime, and increases the overall efficiency and speed of the electrode manufacturing process.

Q: What types of welding electrodes can be produced with this plant?

A: This plant is engineered to manufacture a wide range of welding electrodes, accommodating various diameters (2.0 mm to 5.0 mm) and lengths (250 mm to 450 mm). Its adjustable coating thickness and fully automatic binder dosing system allow for customization, meeting diverse industrial welding requirements.

Q: When should the baking oven be used during the production process?

A: The baking oven, with its high capacity of up to 5,000 kg per batch, is used after the electrode coating stage. It cures and hardens the electrode coatings, ensuring mechanical integrity and moisture resistance before packaging and dispatch.

Q: Where can this plant be ideally installed?

A: Due to its medium to large dimensions (12m x 3m x 4m) and robust construction, the plant is best suited for industrial manufacturing facilities in Sharjah or similar industrial zones, offering sufficient space, ventilation, and access to three-phase power supply.

Q: What safety features are incorporated in the welding electrode plant?

A: The plant includes comprehensive safety mechanisms such as an emergency stop button, overload protection, and an interlocking system. These features are designed to protect operators and equipment, ensuring safe and reliable industrial operation.

Q: How does the PLC-based control system benefit daily operations?

A: The PLC-based control panel allows for seamless automation, monitoring, and customization of machine parameters. Operators can easily adjust settings, monitor production, and troubleshoot issues through a user-friendly interface, reducing the need for extensive manual oversight and boosting operational efficiency.

Q: What are the primary benefits of using this automated production plant for exporters and manufacturers?

A: Exporters and manufacturers benefit from high production rates (3-6 tons per shift), consistent electrode quality, low maintenance requirements, and reliable, heavy-duty operation. These advantages enable timely fulfillment of both local and international orders, supporting business growth and market competitiveness.

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welding electrode plant in Dubai
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welding electrode plant in Dubai

Price: 2500000 INR /Unit

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  • Automation Grade Semi Automatic
  • Control System PLC Based
  • Cooling System Water cooled
  • Delivery Time 1 Months
  • Dimension (L*W*H) 15500mm x 3200mm x 2850mm
  • Drive Type Electric Motor Driven
  • Features High precision, robust construction, easy operation, low maintenance
  • Machine Type Industrial Electrode Production Plant
  • Material MS Fabricated Body
  • Minimum Order Quantity 1
  • Noise Level <70 dB
  • Power Supply 380V / 50Hz, 3 Phase
  • Price 2500000 INR
  • Production Capacity 6000-10000 kg/shift
  • Size Standard/Custom built
  • Speed 35-60 m/min
  • Supply Ability 1 Per Month
  • Unit of Measure Unit/Units
  • Unit of Price Unit/Units
  • Usage & Applications Welding electrodes manufacturing
  • Weight Approx. 3.5 Tons
  • Working Temperature 5C - 40C

Specification

  • Production Capacity 21000 kg per hour
  • Automation Grade Semi-Automatic
  • Phase 3 Phase
  • Material MS ( Body )
  • Power Source Electric
  • Voltage 440V
  • Surface Finishing Color Coated
  • Country of Origin Made in India
  • Motor Power 100 HP


Robust and Precise Manufacturing

The plant features high-precision operations with automatic systems, supporting electrode diameters between 2.0mm and 5.0mm. Its advanced PLC control system ensures consistent quality and reduces manual errors, making it ideal for large-scale and consistent production needs.


Versatility of Electrode Coatings

With support for rutile, basic, cellulosic, and iron powder coatings, manufacturers can produce a broad range of electrode types suitable for varied welding applications. The integrated binder mixing and rod feeding systems increase efficiency and product versatility.


Energy Efficient and Safe Operation

Designed for energy savings (18-22 kW/h), this plant comes equipped with safety features like emergency stops and overload protection. Its efficient water-cooled system and noise level under 70 dB provide a safe and worker-friendly environment.

FAQ's of welding electrode plant in Dubai:


Q: How does the automatic rod feeding system improve production efficiency?

A: The automatic rod feeding system ensures a continuous supply of wire, reducing downtime and manual intervention. This boosts overall throughput, maintains consistent electrode quality, and supports high-speed production rates of 35-60 meters per minute.

Q: What types of electrode coatings can be produced with this plant?

A: This plant accommodates rutile, basic, cellulosic, and iron powder coatings, allowing for a diverse range of electrode products tailored to multiple welding applications across industries.

Q: When should regular maintenance be performed on the electrode production plant?

A: Routine maintenance is recommended at predetermined intervals based on operational hours, workload, and manufacturer guidelines. Regular inspections help preserve accuracy (0.2mm wire straightening), ensure safety systems function properly, and minimize unexpected downtime.

Q: Where is on-site service support available for this plant?

A: On-site service and technical support are available throughout the Middle East and Africa (MEA) region, ensuring prompt assistance for installation, maintenance, or troubleshooting.

Q: What is the process for electrode production in this plant?

A: The process involves automatic wire straightening and feeding, binder mixing, electrode coating using the selected type, baking in a 1000 kg/batch oven, cooling, and final inspection. The PLC-based control ensures smooth operation throughout all stages.

Q: How does the plant ensure safety during operation?

A: Safety features include emergency stops, overload protection, and a robust MS-fabricated structure. These, together with low noise (<70 dB) and water cooling, create a safe and reliable working environment.

Q: What are the key benefits of using this electrode production plant?

A: Key benefits include high production capacity, precise control, energy efficiency, versatile electrode options, low manual labor, easy operation, and robust mechanical construction, all of which support industrial-scale electrode manufacturing with minimal downtime.

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welding electrode plant in Turkey
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welding electrode plant in Turkey

Price: 2500000 INR /Unit

Request To Call Back
  • Automation Grade Semi-Automatic / Fully Automatic options available
  • Control System PLC based intelligent control system
  • Cooling System Water cooled systems for critical units
  • Delivery Time 1 Months
  • Dimension (L*W*H) Approx. 12000 mm x 3000 mm x 4500 mm
  • Drive Type Electric motor driven
  • Features High productivity, reliable operation, modular construction, low maintenance
  • Machine Type Continuous and batch type electrode plant
  • Material Mild steel, stainless steel contact parts
  • Minimum Order Quantity 1
  • Noise Level <80 dB
  • Power Supply 380V / 415V, 3 Phase, 50-60 Hz
  • Price 2500000 INR
  • Production Capacity 1200 kg/shift or up to 10 ton/day
  • Size Medium & Large industrial setup
  • Speed 15-30 meters/min (adjustable)
  • Supply Ability 1 Per Month
  • Unit of Measure Unit/Units
  • Unit of Price Unit/Units
  • Usage & Applications Fabrication shops and welding electrode manufacturing industries
  • Weight Approx. 10,000 kg
  • Working Temperature Ambient to 60C

Specification

  • Production Capacity 21000 kg per hour
  • Automation Grade Semi-Automatic
  • Phase 3 Phase
  • Material MS ( Body )
  • Power Source Electric
  • Voltage 440V
  • Surface Finishing Color Coated
  • Country of Origin Made in India
  • Motor Power 100 HP


Advanced Production Flexibility

Catering to changing industry demands, this welding electrode plant supports both batch and continuous production models. Customizable electrode diameter and length ranges offer high adaptability for diverse manufacturing needs. The intelligent PLC control system ensures consistent quality and automation, while adjustable speed settings keep production rates optimized.


Efficiency and Low Maintenance

Featuring a water-cooled system for critical units, the plant is engineered for maximum uptime and minimal operational interruptions. Its powder-coated or painted surfaces provide durability and ease of cleaning, while mild steel and stainless steel contact parts ensure corrosion resistance and longevity with minimal maintenance required.


Versatile Raw Material Compatibility

From MS wire to complex chemical mixes, the plant seamlessly handles a spectrum of raw materials. This compatibility allows manufacturers to produce a wide array of welding electrodes, ensuring output meets both domestic and international standards across fabrication shops and industrial supply chains.

FAQs of welding electrode plant in Turkey:


Q: How does the welding electrode plant handle different raw materials?

A: The plant is designed to process a wide range of raw materials, such as mild steel wire, ferro alloys, powders, and specialized chemicals. Its modular construction and integrated powder coating system facilitate the seamless handling and transformation of these materials into high-quality welding electrodes.

Q: What is the electrode diameter and length range supported by this plant?

A: This plant supports an electrode diameter range from 2.0 mm to 6.0 mm and lengths between 250 mm and 450 mm, accommodating a variety of welding applications and customer specifications.

Q: When is it advantageous to opt for a fully automatic configuration over a semi-automatic one?

A: A fully automatic configuration is ideal for operations seeking maximum production efficiency, minimal manual intervention, and higher consistency in quality. If your facility handles large-scale production up to 10 tons per day, full automation optimizes manpower and reduces operational errors.

Q: Where is this welding electrode plant typically installed?

A: The plant is intended for medium to large industrial setups, fabrication shops, and dedicated welding electrode manufacturing facilities, offering both flexibility and scalability for different production environments.

Q: What processes does the plant automate, and how does this benefit users?

A: The plants PLC-based intelligent control system automates critical processes such as feeding, coating, drying, and cutting. This reduces manual labor, increases efficiency, and ensures consistent electrode quality, translating into higher productivity and lower operational costs.

Q: How much manpower is needed per shift, and what are the plants electrical requirements?

A: Only 2 to 3 personnel are required per shift, thanks to the plants automation and user-friendly controls. It operates efficiently with an electrical consumption of 11 to 15 kW per hour, depending on the model, and requires a 380V/415V, 3-phase, 50-60 Hz power supply.

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welding electrode plant in Tanzania
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welding electrode plant in Tanzania

Price: 2500000 INR /Unit

Request To Call Back
  • Automation Grade Semi-Automatic
  • Control System PLC Controlled
  • Cooling System Water Cooled
  • Delivery Time 1 Months
  • Dimension (L*W*H) 6500 x 3100 x 2200 mm
  • Drive Type Electric Motor Driven
  • Features High precision, durability, stable performance
  • Machine Type Welding Electrode Plant
  • Material Mild steel, stainless steel, and alloy
  • Minimum Order Quantity 1
  • Noise Level <75 dB
  • Power Supply 415V, 50Hz, 3 Phase
  • Price 2500000 INR
  • Production Capacity 1000 kg/shift
  • Size Standard
  • Speed 60-80 m/min
  • Supply Ability 1 Per Month
  • Unit of Measure Unit/Units
  • Unit of Price Unit/Units
  • Usage & Applications Manufacturing welding electrodes for industrial use
  • Weight Approx. 4,500 kg
  • Working Temperature 0 - 45C

Specification

  • Production Capacity 21000 kg per hour
  • Automation Grade Semi-Automatic
  • Phase 3 Phase
  • Material MS ( Body )
  • Power Source Electric
  • Voltage 440V
  • Surface Finishing Color Coated
  • Country of Origin Made in India
  • Motor Power 100 HP


Precision and Versatility for Diverse Applications

This welding electrode plant in Tanzania offers exceptional flexibility, accommodating different electrode diameters and lengths. Its semi-automatic operation and PLC-controlled system ensure reliable performance, meeting the high demands of various industrial sectors. The plants ability to handle multiple coating types and alloy materials makes it ideal for manufacturing electrodes tailored to distinct welding requirements.


Efficient Production and Robust Safety Features

Designed for productivity, the plant delivers a capacity of 1000 kg per shift while maintaining a minimal noise level (<75 dB) and low power consumption (1215 kW/hr). Strict safety standards are upheld with features such as emergency stop, safety guards, and overload protection, providing operators peace of mind during operation.

FAQs of welding electrode plant in Tanzania:


Q: How does the wire feeder system ensure electrode quality in this plant?

A: The plant utilizes a precision servo-controlled wire feeder system, which guarantees consistent and accurate wire feed rates. This results in uniform core alignment and stable electrode quality, critical for producing reliable welding electrodes in industrial settings.

Q: What types of electrode coatings can be produced using this plant?

A: The plant supports various coating types including rutile, basic, cellulosic, hard facing, and special alloy. This versatility enables manufacturers to produce electrodes suitable for a wide range of metals and welding applications.

Q: When is installation and commissioning provided for this welding electrode plant?

A: Installation and commissioning services are available upon request. Once arrangements are made, the expert technical team oversees setup and testing, ensuring optimal performance and immediate readiness for production.

Q: Where can the welding electrode plant be installed, considering its operational requirements?

A: This plant is ideal for installation in industrial environments with access to a 415V, 50Hz, 3-phase power supply. It operates efficiently within a temperature range of 045C and humidity of 10%90% RH, making it suitable for diverse regions in Tanzania.

Q: What is the process of electrode manufacturing in this plant?

A: The process begins with binding and mixing the coating material, which is then precisely applied to the core rods via the controlled feeder. The electrodes are shaped using alloy steel hardened dies and then dried and finished, ready for packing and industrial use.

Q: How does the semi-automatic PLC control system benefit plant operation?

A: The PLC-controlled system automates key production steps, ensuring accuracy, reducing manual errors, and offering user-friendly interfaces for easy monitoring. This leads to stable output and improved efficiency.

Q: What are the main benefits of choosing this welding electrode plant for manufacturers?

A: Manufacturers benefit from high precision, durable components, a high production capacity (up to 1000 kg/shift), and compatibility with various materials and coatings. Robust safety features, customizable installation, and reliable after-sales support further enhance long-term cost-effectiveness.

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welding electrode plant in Port Harcourt
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welding electrode plant in Port Harcourt

Price: 2500000 INR /Unit

Request To Call Back
  • Automation Grade Semi-Automatic
  • Control System PLC Based
  • Cooling System Air & Water Cooled
  • Delivery Time 1 Months
  • Dimension (L*W*H) 8600 x 2200 x 2700 mm
  • Drive Type Electric Motor Driven
  • Features Robust Design, Efficient Performance, Easy Operation
  • Machine Type Welding Electrode Making Machine
  • Material Mild Steel Body
  • Minimum Order Quantity 1
  • Noise Level Low (<75 dB)
  • Power Supply Three Phase, 415V, 50 Hz
  • Price 2500000 INR
  • Production Capacity 5000-8000 kg/shift
  • Size Standard Industrial Size
  • Speed 25-45 m/min
  • Supply Ability 1 Per Month
  • Unit of Measure Unit/Units
  • Unit of Price Unit/Units
  • Usage & Applications Manufacturing Various Types of Welding Electrodes
  • Weight Approx. 4500 kg
  • Working Temperature 0C to 45C

Specification

  • Production Capacity 21000 kg per hour
  • Automation Grade Semi-Automatic
  • Phase 3 Phase
  • Material MS ( Body )
  • Power Source Electric
  • Voltage 440V
  • Surface Finishing Color Coated
  • Country of Origin Made in India
  • Motor Power 100 HP




Advanced Manufacturing Technology

Our welding electrode making machine features semi-automatic operation, supported by a reliable PLC-based control system. It streamlines production with minimal labor while maintaining top-notch quality across various electrode types and sizes. The machine is ideal for high-volume, precision-focused electrode manufacturing applications.


Safety, Durability, and Efficiency

Built with a sturdy mild steel body, the plant incorporates advanced safety features like emergency stop and overload protection. Its low operating noise (below 75 dB), air and water-cooling systems, and industrial-grade design ensure sustained, safe, and efficient performance even under demanding conditions.


Versatile Applications

Designed for flexibility, the plant accommodates multiple coating types such as rutile, basic, and cellulosic, making it suitable for a wide array of industrial welding requirements. Its adaptability ensures users can scale or diversify their electrode production according to market and project demands.

FAQs of welding electrode plant in Port Harcourt:


Q: How does the plant accommodate different electrode diameters and lengths?

A: The plant is engineered to handle electrode diameters ranging from 2.5mm to 5.0mm and lengths between 300mm and 450mm. Adjustments can be made through the PLC-based control system to quickly switch between different sizes for varying production needs.

Q: What is the typical operator requirement for this welding electrode plant?

A: The system is designed for semi-automatic operation, requiring only 2-3 skilled operators per shift for efficient and safe functioning. This low manpower requirement reduces operating costs while ensuring optimal productivity.

Q: When and where is this plant most effectively used?

A: This welding electrode plant is ideally suited for industrial settings, especially in regions like Port Harcourt where high-volume welding electrode production is essential. It operates effectively within a temperature range of 0C to 45C and in areas supplied with three-phase, 415V, 50 Hz power.

Q: What safety features are integrated into the machine?

A: The plant comes with crucial safety enhancements including an emergency stop button and overload protection to safeguard both personnel and equipment during operation. Additionally, it features highly visible industrial safety markings for a secure working environment.

Q: How does the electrode manufacturing process work in this plant?

A: Raw wire is fed into the plant, where it undergoes coating (ranging from rutile to cellulosic), pressing, and drying, all governed by a PLC-based system that ensures consistency and quality. The machines air and water cooling systems maintain stable operating conditions.

Q: What are the core benefits of using this welding electrode making machine?

A: Key advantages include robust and reliable construction, efficient production (5,000-8,000 kg per shift), easy operation, and versatile adaptation to various coating types and electrode sizes. Its low noise and strong safety features further enhance workplace conditions and productivity.

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welding electrode plant for sale
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welding electrode plant for sale

Price: 3000000 INR /Unit

Request To Call Back
  • Automation Grade Semi-Automatic
  • Control System PLC Controlled with Touch Screen HMI
  • Cooling System Water Cooled Chambers
  • Delivery Time 1 Months
  • Dimension (L*W*H) 20 m x 5 m x 4 m
  • Drive Type Electric Belt Driven
  • Features Robust Construction, Easy Operation, Low Maintenance
  • Machine Type Welding Electrode Production Line
  • Material Mild Steel & Alloy Steel
  • Minimum Order Quantity 1
  • Noise Level Low (< 75 dB)
  • Power Supply 415V / 3 Phase / 50 Hz
  • Price 3000000 INR
  • Production Capacity 1.5 to 2 Tons Per Shift
  • Size Standard Industrial Size
  • Speed Variable Speed Control (up to 20 Meters/Minute)
  • Supply Ability 1 Per Month
  • Unit of Measure Unit/Units
  • Unit of Price Unit/Units
  • Usage & Applications Manufacturing All Types of Welding Electrodes
  • Weight Approx. 8 - 10 Tons
  • Working Temperature Up to 45C

Specification

  • Production Capacity 21000 kg per hour
  • Automation Grade Semi-Automatic
  • Phase 3 Phase
  • Material MS ( Body )
  • Power Source Electric
  • Voltage 440V
  • Surface Finishing Color Coated
  • Country of Origin Made in India
  • Motor Power 100 HP




Efficient and Versatile Production

Engineered to meet industrial demands, this electrode manufacturing plant boasts variable speed, automatic wire feeding, and precise coating accuracy, enabling production of electrodes from 2.5mm to 5mm in diameter. The universal compatibility allows it to handle all standard electrode brands, supporting manufacturers aiming for versatility in their product range.


Advanced Automation and Control

Featuring PLC control with a convenient touch screen HMI interface, the plant streamlines operation and quality oversight. Automation grade is semi-automatic, offering a balanced blend of manual oversight and automated processes, while the integrated voltage stabilizer and overload protection ensure steady, safe performance.


Reliable Support and Installation

Our offering includes on-site setup and comprehensive training, ensuring a smooth installation and immediate operational readiness. The robust construction, low maintenance design, and water-cooled chambers guarantee both equipment longevity and ease of use, making it suitable for both seasoned manufacturers and newcomers to electrode production.

FAQ's of welding electrode plant for sale:


Q: How is the electrode manufacturing process managed in this plant?

A: The plant utilizes a PLC-controlled system with a touch screen HMI, enabling precise management of mixing, coating, baking, and wire feeding. Each process is monitored and can be adjusted in real-time, ensuring consistency and accuracy throughout production.

Q: What types and sizes of welding electrodes can be produced with this equipment?

A: This plant can manufacture all standard types of welding electrodes with diameters ranging from 2.5mm to 5mm and lengths up to 450mm, making it highly versatile for various applications.

Q: How does the automatic wire feeder with tension adjustment benefit production?

A: The automatic wire feeder with tension adjustment ensures consistent feeding during electrode formation, reducing wire breakage and production interruptions, and enhancing the efficiency and quality of electrode coating.

Q: What safety and support features are integrated in this welding electrode plant?

A: Safety is bolstered by emergency stop switches, overload protection, and an interlock system. On-site setup and training support minimize operational risks and ensure a quick learning curve for your team.

Q: Where is this plant manufactured and do you offer installation services worldwide?

A: Manufactured in India by skilled exporters and suppliers, the plant comes with the option for on-site installation support and training, making it accessible and user-friendly for international buyers.

Q: What are the energy requirements and operating environment for this plant?

A: The plant operates on a 415V, 3-phase, 50Hz supply, with approximate energy consumption of 15-20 kW per hour. It is designed to function efficiently up to a working temperature of 45C and requires a compressed air supply of 6-8 bar.

Q: What are the main benefits of choosing this electrode manufacturing plant?

A: Benefits include robust construction, universal brand compatibility, precise coating achieveable within 0.2mm, low maintenance demands, powder coated components, and reliable automation, all of which lead to high productivity and safety in manufacturing operations.

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welding electrode plant in Botswana
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welding electrode plant in Botswana

Price: 2500000 INR /Unit

Request To Call Back
  • Automation Grade Semi-Automatic/Automatic Options Available
  • Control System PLC Based Control Panel
  • Cooling System Water Cooled
  • Delivery Time 1 Months
  • Dimension (L*W*H) 18m x 4m x 3.5m (Standard)
  • Drive Type Electric Motor Driven
  • Features High operational efficiency, Low Maintenance, User friendly interface, Energy Saving
  • Machine Type Horizontal/Vertical Model
  • Material Mild Steel/Stainless Steel construction
  • Minimum Order Quantity 1
  • Noise Level Less than 75 dB
  • Power Supply 380-415V, 50Hz, 3 Phase AC
  • Price 2500000 INR
  • Production Capacity 3 to 8 Tons per Shift (Customizable)
  • Size Customizable as per requirement
  • Speed 45-80 Electrodes per Minute
  • Supply Ability 1 Per Month
  • Unit of Measure Unit/Units
  • Unit of Price Unit/Units
  • Usage & Applications Industrial welding electrode manufacturing
  • Weight Approx. 4500 kg
  • Working Temperature 5C to 45C

Specification

  • Production Capacity 21000 kg per hour
  • Automation Grade Semi-Automatic
  • Phase 3 Phase
  • Material MS ( Body )
  • Power Source Electric
  • Voltage 440V
  • Surface Finishing Color Coated
  • Country of Origin Made in India
  • Motor Power 100 HP




Efficient Production and Customization

Designed for industrial efficiency, this welding electrode plant delivers a high output rate of 45-80 electrodes per minute with customizable production capacity to meet client-specific requirements. The plant accommodates both vertical and horizontal models and can be tailored for different electrode sizes and operation modes.


Advanced Automation and Control

Utilizing a PLC-based control panel, the plant offers precise operational management for greater consistency and reduced downtime. Automated and semi-automatic options allow you to choose the level of automation suited to your business needs, ensuring optimal deployment and user-friendly operation.


Comprehensive After-Sales Support

We provide thorough installation and training services to ensure smooth startup and continued operation. Our team is committed to assisting with setup, maintenance guidance, and ongoing support, maximizing your plant's productivity and longevity.


Safety and Operational Reliability

Safety is ensured with features such as emergency stop mechanisms, overload protection, and controlled noise levels (under 75 dB). The plant's robust mild steel or stainless steel construction, water-cooling system, and comprehensive safety protocols guarantee long-term reliable performance.

FAQ's of welding electrode plant in Botswana:


Q: How does the welding electrode plant operate, and what is the manufacturing process?

A: The plant operates on a continuous or batch basis, utilizing electric motor-driven systems and a PLC-based control panel for automation. The process starts by feeding mild steel (MS) wire, coating it with flux and potassium silicate, covering with Kraft paper, and then drying, cutting, and packaging the finished electrodes. Pneumatic automation can be included with a compressed air supply of 6-8 kg/cm2.

Q: What are the primary benefits of using this electrode plant for industrial applications?

A: This plant offers high operational efficiency, low maintenance, energy savings, and a user-friendly interface. Its customizable size and automation grade ensure flexibility, while built-in safety features, reliable power supply, and robust materials guarantee long-term benefits for manufacturers and exporters.

Q: When is after-sales support, such as installation and training, provided?

A: Installation and comprehensive training are provided immediately after delivery and setup of the plant. Our technical team ensures your staff are competent in operating, maintaining, and troubleshooting the plant for a seamless production start.

Q: Where can the welding electrode plant be installed, and what are the site requirements?

A: The plant is suitable for industrial environments in Botswana and worldwide. It requires access to a 380-415V, 50Hz, 3-phase AC power supply, adequate space (approximately 18m x 4m x 3.5m), proper ventilation, and a water supply for cooling. If pneumatic automation is chosen, a compressed air source (6-8 kg/cm2) is also necessary.

Q: How is the size range and production capacity of the electrodes determined?

A: Electrode diameter (2.5mm to 5.0mm) and length (300mm to 450mm) can be specified based on your requirements. Production capacity ranges from 3 to 8 tons per shift, customizable according to the desired level of output and automation.

Q: What raw materials are required for the operation of the plant?

A: The primary raw materials include mild steel (MS) wire, flux, Kraft paper, and potassium silicate. These materials are essential for core wire preparation, flux coating, and finishing the electrodes to meet industrial standards.

Q: What safety features are integrated into the welding electrode plant?

A: The plant includes emergency stop buttons, overload protection, controlled noise level below 75 dB, and safety mechanisms within the PLC control system, ensuring safe operation for personnel and equipment during production.

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welding electrode plant in Dammam
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welding electrode plant in Dammam

Price: 2500000 INR /Unit

Request To Call Back
  • Automation Grade Semi-Automatic / Fully Automatic
  • Control System PLC Based
  • Cooling System Water cooling circuit integrated
  • Delivery Time 1 Months
  • Dimension (L*W*H) Approx. 25m x 6m x 4.5m (varies as per model)
  • Drive Type Electric Motor Driven
  • Features High efficiency; Robust construction; Precise operation; Adjustable settings; User-friendly interface
  • Machine Type Welding Electrode Production Line
  • Material Stainless steel / Mild steel structure
  • Minimum Order Quantity 1
  • Noise Level 80 dB
  • Power Supply 380V/50Hz, 3 Phase
  • Price 2500000 INR
  • Production Capacity 3,000 - 7,500 tons per annum
  • Size Custom/Standard models available
  • Speed 36-60 meters/minute (line speed variable)
  • Supply Ability 1 Per Month
  • Unit of Measure Unit/Units
  • Unit of Price Unit/Units
  • Usage & Applications Manufacturing of welding electrodes for industrial and commercial use
  • Weight Approx. 8-10 Tons (Depending on configuration)
  • Working Temperature 5C - 40C

Specification

  • Production Capacity 21000 kg per hour
  • Automation Grade Semi-Automatic
  • Phase 3 Phase
  • Material MS ( Body )
  • Power Source Electric
  • Voltage 440V
  • Surface Finishing Color Coated
  • Country of Origin Made in India
  • Motor Power 100 HP




Customizable Electrode Production

Catering to diverse industrial and commercial needs, this plant produces electrodes with a broad diameter and length range. Supported coating types include rutile, basic, cellulosic, and specialty blends, allowing tailored solutions for various welding applications.


Advanced Automation and Efficiency

With an adjustable line speed of 36-60 meters/minute and automation grades from semi-automatic to fully automatic, this plant emphasizes productivity while maintaining accuracy. The PLC-based control ensures adaptable settings and user-friendly operation for skilled operators.


Integrated Safety and Quality Standards

Our plant meets ISO and CE standards and is equipped with multiple safety features, such as overload protection, emergency stops, and interlocks. Drying ovens with up to 300C temperatures and water-cooled circuits help maintain product integrity during manufacturing.

FAQ's of welding electrode plant in Dammam:


Q: How is the welding electrode plant in Dammam installed and commissioned?

A: Installation is conducted onsite with dedicated foundation anchoring. Our team ensures equipment assembly and commissioning, with service and technical support available in Dammam and nearby areas for seamless setup and operation.

Q: What types of electrodes can the plant manufacture, and what are their typical applications?

A: The plant supports production of rutile, basic, cellulosic, and specialty electrodes, suitable for industrial and commercial welding tasks such as construction, fabrication, shipbuilding, and maintenance operations.

Q: When should the drying oven temperature be adjusted, and how precise is the control?

A: Drying oven temperatures can be set up to 300C depending on electrode coating requirements. The PLC-based system provides precise, user-friendly temperature control to optimize coating quality and curing consistency.

Q: Where are the raw materials sourced, and what input materials does the process require?

A: The primary raw materials are MS wire rods, flux powders, and binders. These inputs ensure quality electrode formation and are sourced according to international standards, supporting robust and consistent manufacturing output.

Q: What operational support and after-sales service is offered for the electrode plant?

A: Comprehensive service support covers Dammam and the surrounding regions, including installation, maintenance, operator training, and troubleshooting, ensuring reliable plant operation and minimal downtime.

Q: How does the plant ensure operator safety during usage?

A: Safety is addressed through features like overload protection, emergency stop switches, safety interlocks, and adherence to ISO and CE standards. These measures safeguard both operators and equipment throughout the production process.

Q: What are the main benefits of choosing this welding electrode plant for production needs?

A: Customers benefit from high efficiency, robust construction, adjustable production parameters, integrated packing facilities, and customizable sizes and colors. The system's automation and advanced control reduce labor requirements and ensure consistent, top-quality output.

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welding electrode plant in Riyadh
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welding electrode plant in Riyadh

Price: 2500000 INR /Unit

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  • Automation Grade Semi-Automatic
  • Control System PLC Based
  • Cooling System Water Cooling
  • Delivery Time 1 Months
  • Dimension (L*W*H) 5500 mm x 2200 mm x 2100 mm
  • Drive Type Electric
  • Features High efficiency, low maintenance, robust construction
  • Machine Type Welding Electrode Production Line
  • Material Mild Steel Body
  • Minimum Order Quantity 1
  • Noise Level Low
  • Power Supply 380 V / 50 Hz / 3 Phase
  • Price 2500000 INR
  • Production Capacity 1000 kg/shift
  • Size Standard
  • Speed Variable
  • Supply Ability 1 Per Month
  • Unit of Measure Unit/Units
  • Unit of Price Unit/Units
  • Usage & Applications Industrial welding electrode manufacturing
  • Weight Approx. 2500 kg
  • Working Temperature Up to 50C

Specification

  • Production Capacity 21000 kg per hour
  • Automation Grade Semi-Automatic
  • Phase 3 Phase
  • Material MS ( Body )
  • Power Source Electric
  • Voltage 440V
  • Surface Finishing Color Coated
  • Country of Origin Made in India
  • Motor Power 100 HP




Efficient Industrial Electrode Manufacturing

Optimize your electrode production with this semi-automatic welding electrode plant, engineered for high output and reliability. Designed for manufacturers in Riyadh, the plant features a 1000 kg per shift production capacity and an advanced baking oven, enhancing efficiency while maintaining superior electrode quality.


Advanced Features for Superior Performance

Equipped with an automatic rod feeder, variable speed drive, and PLC-based controls, this welding electrode line offers precise handling and energy-efficient operation. Coating thickness is fully adjustable and the machine can operate at temperatures up to 50C, ensuring versatility for diverse manufacturing needs.


Safety, Low Noise, and Compliance

Safety and operational compliance are assured with CE certification and a low-noise design. A mild steel body and water cooling system enhance durability, while the HMI touchscreen interface provides an intuitive user experience, positioning this production line as a reliable choice for electrode manufacturers.

FAQ's of welding electrode plant in Riyadh:


Q: How does the automatic rod feeder improve the electrode production process?

A: The automatic rod feeder ensures consistent and precise delivery of rods into the coating process, minimizing manual handling and reducing the risk of errors. This results in higher production efficiency and maintains coating quality across batches.

Q: What is the typical usage and application of this welding electrode plant in Riyadh?

A: This welding electrode plant is primarily used for industrial-scale manufacturing of welding electrodes. It is suitable for plants supplying electrodes for construction, infrastructure, fabrication, and other heavy industrial applications across Riyadh and the surrounding regions.

Q: When should the baking oven be set to its maximum 1000 kg/batch capacity?

A: The baking oven should be set to its full 1000 kg/batch capacity when there is a high demand for electrodes, ensuring optimal use of the oven's capability and maintaining efficient workflow during peak production periods.

Q: Where should the welding electrode plant be installed for best results?

A: For optimal performance, the plant should be installed in a well-ventilated, temperature-controlled industrial facility that accommodates the required floor space (approximately 18 m2) and has access to a stable three-phase 380 V / 50 Hz power supply.

Q: What are the key benefits of using this semi-automatic electrode manufacturing line?

A: Key benefits include high efficiency, low maintenance requirements, robust construction for long-term operation, user-friendly touchscreen HMI controls, CE-certified safety standards, and the ability to adjust production parameters such as coating thickness and speed.

Q: How does the PLC-based control system enhance plant operations?

A: The PLC-based control system automates essential production functions, offering precise control over process parameters, real-time monitoring, and easy troubleshooting. This leads to improved consistency, safety, and productivity.

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welding electrode plant in Algeria
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welding electrode plant in Algeria

Price: 2500000 INR /Unit

Request To Call Back
  • Automation Grade Semi-Automatic / Automatic
  • Control System PLC Based Panel with Touch Screen
  • Cooling System Water cooling / Air cooling options
  • Delivery Time 1 Months
  • Dimension (L*W*H) 14500 mm x 1900 mm x 2200 mm
  • Drive Type Electric Motor Driven
  • Features High productivity, energy efficient, low maintenance, modular design
  • Machine Type Welding Electrode Production Line
  • Material Heavy-duty Mild Steel Construction
  • Minimum Order Quantity 1
  • Noise Level Below 75 dB
  • Power Supply Three Phase, 380-415V, 50 Hz
  • Price 2500000 INR
  • Production Capacity 1000 - 4000 kg/shift
  • Size Customizable as per requirement
  • Speed 40 - 100 m/min (adjustable)
  • Supply Ability 1 Per Month
  • Unit of Measure Unit/Units
  • Unit of Price Unit/Units
  • Usage & Applications Manufacturing welding electrodes of different types and sizes
  • Weight Approx. 6000 kg
  • Working Temperature 5C - 45C
Specification
  • Production Capacity 21000 kg per hour
  • Automation Grade Semi-Automatic
  • Phase 3 Phase
  • Material MS ( Body )
  • Power Source Electric
  • Voltage 440V
  • Surface Finishing Color Coated
  • Country of Origin Made in India
  • Motor Power 100 HP



Efficient Production with Automation

This electrode production plant leverages semi-automatic or fully automatic operation, powered by advanced PLC control panels with easy-to-use touch screens. The automatic wire feeding and adjustable speed (40 to 100 m/min) enable high productivity and consistent quality for every shift.


Designed for Safety and Reliability

Safety is paramount with integrated emergency stop switches and overload protection systems. Sturdy mild steel construction, corrosion-resistant finishes, and noise levels kept below 75 dB ensure a safe and comfortable working environment. The entire process operates smoothly on a standard three-phase power supply.


Versatile Application and Customization

Capable of handling various electrode types and sizes, this production line accommodates a wide range of welding applications. With customizable machine size and flexible packaging options, the plant adapts seamlessly to unique customer requirements and diverse operational needs.

FAQs of welding electrode plant in Algeria:


Q: How is the welding electrode manufacturing process carried out in this plant?

A: The process begins with raw materialsmild steel wires, rutile, iron powder, and binder chemicalsfed into precision systems. Automated wire feeding shapes electrodes, which are then coated to the specified thickness (1.03.0 mm). Baking ovens process up to 1000 kg per batch, ensuring optimal electrode properties. All functions are monitored and controlled via a PLC-based panel for accuracy and consistency.

Q: What range of electrode diameters and lengths can be produced?

A: The plant is capable of producing welding electrodes with diameters ranging from 2.5 mm to 6.0 mm and lengths between 250 mm and 450 mm. Coating thickness can also be adjusted within the 1.03.0 mm range, catering to various welding needs.

Q: When is installation completed and after-sales support available?

A: Typical installation requires 3045 days, depending on site preparation and customization. After-sales service is fully available within Algeria, ensuring prompt assistance for maintenance, troubleshooting, and spare parts supply.

Q: Where can this plant be installed and does it require special foundation work?

A: The plant can be installed at any location in Algeria with a reliable three-phase (380415V, 50 Hz) power source. It requires a concrete base foundation for stable and vibration-free operation, with flexible layout dimensions to suit different factory spaces.

Q: What are the main benefits of using this electrode production line?

A: Key benefits include high productivity (10004000 kg per shift), low maintenance needs, modular design for easy upgrades, energy efficiency, and user-friendly controls. The plant is built for durability with a corrosion-resistant finish, and offers flexible customization to fit diverse business needs.

Q: How many operators are needed for each shift, and what is the noise level?

A: Only 23 operators are required per shift due to the high level of automation. The machine operates quietly, with noise levels maintained below 75 dB, resulting in a comfortable working environment.

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welding electrode plant in Abu Dhabi
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welding electrode plant in Abu Dhabi

Price: 2500000 INR /Unit

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  • Automation Grade Automatic
  • Control System PLC Controlled
  • Cooling System Water cooled
  • Delivery Time 1 Months
  • Dimension (L*W*H) 22 m x 3.2 m x 2.8 m
  • Drive Type Electric Motor Driven
  • Features High efficiency, low maintenance, robust structure
  • Machine Type Welding Electrode Production Plant
  • Material Mild Steel Framework
  • Minimum Order Quantity 1
  • Noise Level <75 dB
  • Power Supply 380V/50Hz, 3 Phase
  • Price 2500000 INR
  • Production Capacity 3,000-4,000 kg/shift
  • Size Large scale industrial plant
  • Speed 60-80 rods/minute
  • Supply Ability 1 Per Month
  • Unit of Measure Unit/Units
  • Unit of Price Unit/Units
  • Usage & Applications Manufacturing welding electrodes for industrial use
  • Weight Approx. 4500 kg
  • Working Temperature 5C to 45C

Specification

  • Production Capacity 21000 kg per hour
  • Automation Grade Semi-Automatic
  • Phase 3 Phase
  • Material MS ( Body )
  • Power Source Electric
  • Voltage 440V
  • Surface Finishing Color Coated
  • Country of Origin Made in India
  • Motor Power 100 HP


Comprehensive Electrode Production

The facility specializes in manufacturing various electrode types, including Rutile, Basic, Cellulosic, and Special Alloy, catering to diverse industrial welding requirements. Its automated systems guarantee uniform coating and precise dimensions, resulting in reliable weld performance for both local and international markets.


Modern Automation and Control

Equipped with PLC-controlled operations and a user-friendly touch screen HMI, the plant streamlines production processes. Key automation features like variable adhesive feeding, vibratory tube feeders, and a semi-automatic packing unit foster efficient, consistent output at speeds of 60-80 rods per minute with minimal manual intervention.


Quality and Safety Assurance

State-of-the-art quality controls include an integrated dehumidifier for humidity management, conveyorized baking oven, and stable coating compositions. Comprehensive safety measures-overload protection, emergency stop, and safety guards-ensure both machine durability and operator wellbeing during operation.

FAQ's of welding electrode plant in Abu Dhabi:


Q: How is the welding electrode manufacturing process managed in the Abu Dhabi plant?

A: The plant uses a fully automated system controlled by a PLC with a touch screen HMI. Raw materials are fed through vibratory tube feeders, then coated using an auto adhesive applicator. Electrodes are baked in a thermostatically controlled, conveyorized oven. Quality and humidity are continuously monitored, ensuring consistent product output.

Q: What types and sizes of electrodes are produced at this facility?

A: The plant manufactures Rutile, Basic, Cellulosic, and Special Alloy electrodes with diameters ranging from 2.5 mm to 5.0 mm and lengths from 300 mm to 450 mm, suitable for a wide spectrum of industrial welding applications.

Q: When should the electrodes produced here be used?

A: Electrodes from this plant are ideal for industrial welding in construction, repair, and pipeline industries. They're used whenever strong, reliable welds are required, especially in environments demanding specific electrode characteristics like strength or corrosion resistance.

Q: Where can the welding electrodes be supplied from this plant?

A: In addition to serving industrial sectors in Abu Dhabi, the plant exports manufactured electrodes internationally. As an exporter, manufacturer, and supplier, it delivers products to various markets including India and other global destinations.

Q: What safety features are integrated into the electrode production plant?

A: The facility ensures operational safety with overload protection systems, emergency stop controls, safety guards around moving parts, and a low-noise level (<75 dB) operation. These measures safeguard operators and equipment alike.

Q: How does the humidity control system benefit electrode quality?

A: An integrated dehumidifier maintains ideal ambient conditions, preventing moisture from affecting the electrode coating. This preserves welding quality, reduces defects, and ensures product longevity even in the humid climate of Abu Dhabi.

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welding electrode plant in Jeddah
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welding electrode plant in Jeddah

Price: 2500000 INR /Unit

Request To Call Back
  • Automation Grade Semi-Automatic / Fully Automatic (variant dependent)
  • Control System PLC Based Control Panel
  • Cooling System Water Cooled System
  • Delivery Time 1 Months
  • Dimension (L*W*H) 20 m x 5 m x 4 m (customizable)
  • Drive Type Electric Motor Driven
  • Features Energy Efficient, Low Maintenance, High Output Quality
  • Machine Type Welding Electrode Making Plant
  • Material Mild Steel and Stainless Steel fabrication
  • Minimum Order Quantity 1
  • Noise Level Below 68 dB
  • Power Supply Three Phase, 380-440V, 50Hz
  • Price 2500000 INR
  • Production Capacity 2-5 Tons per shift
  • Size Standard/Customizable
  • Speed Production Line Speed: 40-120 m/min
  • Supply Ability 1 Per Month
  • Unit of Measure Unit/Units
  • Unit of Price Unit/Units
  • Usage & Applications Manufacturing welding electrodes for industrial and construction use
  • Weight Approx. 3000-4500 kg
  • Working Temperature Ambient to 45C

Specification

  • Production Capacity 21000 kg per hour
  • Automation Grade Semi-Automatic
  • Phase 3 Phase
  • Material MS ( Body )
  • Power Source Electric
  • Voltage 440V
  • Surface Finishing Color Coated
  • Country of Origin Made in India
  • Motor Power 100 HP


Versatility and Automation

This plant accommodates a diverse range of electrode sizes and coating types, including rutile, basic, cellulosic, and iron powder. Depending on your production requirements, you can choose between semi-automatic and fully automated variants, both featuring a user-friendly, PLC-based control system to streamline operations and boost efficiency.


Robust Safety and Quality Assurance

Operator and equipment safety are prioritized with integrated overload protection, emergency stop features, and reliable safety guards. High output quality is ensured by strict quality control systems, powder-coated or painted finishes, and a consistent line speed of 40-120 meters per minute. Output remains reliable, with noise levels below 68 dB and comprehensive surface treatments.


Customizable Solutions for Industrial Needs

Constructed from durable mild steel and stainless steel, the plant is customizable in size and specification, making it ideal for diverse manufacturing environments. The entire installation is designed for straightforward integration within existing facilities, with standard dimensions or the flexibility to adapt to specialized production requirements.

FAQ's of welding electrode plant in Jeddah:


Q: How does the welding electrode plant in Jeddah operate?

A: The plant uses an electric motor-driven system with a water-cooled setup, and it features PLC-based controls for managing electrode manufacturing. Operators monitor and supervise the semi-automatic or fully automatic production lines, ensuring quality from material input to finished electrodes.

Q: What electrode sizes and coating types can the plant produce?

A: It can manufacture electrodes with diameters ranging from 2.5 mm to 5.0 mm and lengths between 300 mm and 450 mm. The plant supports a variety of coatings, including rutile, basic, cellulosic, and iron powder, catering to multiple welding applications.

Q: When is it beneficial to choose automation for electrode production?

A: Automation is advantageous when there's a need for higher throughput, consistent product quality, and reduced labor intervention. Fully automatic lines can achieve faster speeds, optimize resource use, and deliver up to 5 tons per shift with minimal operator input.

Q: Where is the welding electrode plant typically installed and used?

A: The plant is ideal for factory environments in Jeddah, manufactured and exported from India. It serves manufacturers supplying electrodes to the industrial, construction, and fabrication sectors where high-volume, reliable electrode output is essential.

Q: What processes are included in the welding electrode manufacturing workflow?

A: The workflow covers raw material feeding, powder mixing for coatings, rod extrusion, baking, surface finishing, and final quality checks. Each step is carefully monitored, leveraging energy-efficient systems to produce electrodes with precise dimensions and coatings.

Q: How is operator safety ensured during plant operation?

A: Safety is ensured through integrated overload protection, emergency stop mechanisms, and strategically placed safety guards. Noise levels stay below 68 dB, and the entire system is engineered for minimal risk during both routine operation and maintenance.

Q: What are the main benefits of using this electrode plant for production?

A: Key benefits include high production speed, energy efficiency, low maintenance requirements, and superior output quality. The system's robust design and customizable options make it suitable for a wide variety of industrial and construction welding applications.

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welding electrode plant in Durban
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welding electrode plant in Durban

Price: 25000.0 INR /Unit

Request To Call Back
  • Automation Grade Semi-Automatic
  • Control System PLC Based
  • Cooling System Water Cooled
  • Delivery Time 1 Months
  • Dimension (L*W*H) 18,000 mm x 3,500 mm x 4,200 mm
  • Drive Type Electric Motor Driven
  • Features High efficiency, Low maintenance, Robust construction
  • Machine Type Welding Electrode Production Plant
  • Material Mild Steel, Stainless Steel
  • Minimum Order Quantity 1
  • Noise Level 75 dB
  • Power Supply 415V/50Hz, Three Phase
  • Price 25000.0 INR
  • Production Capacity 2,000-6,000 Tons/Year
  • Size Standard & Customizable
  • Speed Up to 60 m/min
  • Supply Ability 1 Per Month
  • Unit of Measure Unit/Units
  • Unit of Price Unit/Units
  • Usage & Applications Manufacturing welding electrodes for industrial welding
  • Weight Approx. 6,000 kg
  • Working Temperature 10C - 40C

Specification

  • Production Capacity 21000 kg per hour
  • Automation Grade Semi-Automatic
  • Phase 3 Phase
  • Material MS ( Body )
  • Power Source Electric
  • Voltage 440V
  • Surface Finishing Color Coated
  • Country of Origin Made in India
  • Motor Power 100 HP




High-Performance Electrode Manufacturing

This semi-automatic electrode production plant is fitted with advanced controls and durable components for reliable operation. It is engineered for heavy-duty industrial settings, efficiently manufacturing electrodes of various coatings and sizes for diverse welding applications. With a production speed reaching 60 meters per minute, it accommodates both standard and custom plant dimensions, making it versatile for different manufacturing requirements.


Built for Efficiency and Longevity

Constructed from high-grade mild and stainless steel, the plant maintains high operational efficiency even in demanding environments. Its water-cooled system and PLC-based automation minimize maintenance needs and downtime. The sturdy structure, combined with low noise levels ( 75 dB), ensures a productive and safe working environment for operators.

FAQ's of welding electrode plant in Durban:


Q: How does the welding electrode plant handle different electrode coating types?

A: The plant is designed to support Rutile, Basic, Cellulosic, and Iron Powder coatings, enabling manufacturers to produce electrodes suited for a variety of industrial welding applications. Its robust processing capabilities ensure uniform coating quality across the entire supported size range.

Q: What is the production capacity and speed of this welding electrode manufacturing plant?

A: The plant is capable of producing between 2,000 and 6,000 tons of welding electrodes per year, with a maximum production speed of up to 60 meters per minute. This ensures efficient mass production for both small and large-scale requirements.

Q: When can the plant be operated in terms of ambient conditions?

A: The plant operates optimally at temperatures between 10C and 40C and can withstand humidity levels up to 85% RH, making it suitable for a wide range of industrial environments, including those with high atmospheric moisture.

Q: Where is this welding electrode plant manufactured and exported from?

A: Manufactured in India, the plant complies with CE and ISO 9001:2015 standards. It is exported worldwide, including to Durban, with standard seaworthy packaging that ensures the equipment arrives safely and ready for installation.

Q: What are the main benefits of using this electrode manufacturing plant?

A: Key benefits include high efficiency, low maintenance, robust construction, precise PLC-based controls, and adaptability to various electrode specifications. These features contribute to improved productivity and reduced operational costs.

Q: How is the plant powered, and what is the drive mechanism?

A: The production plant operates on a 415V/50Hz, three-phase power supply, consuming approximately 35 kW. Conveyor and other mechanical movements are driven by reliable electric motors, ensuring consistent and efficient workflow.

Q: What kind of maintenance does the plant require?

A: Thanks to its robust design and water-cooled system, the plant requires minimal maintenance. Regular checks of the control system, conveyor, and cooling setup will ensure continuous and trouble-free operation.

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welding electrode plant in Kano
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welding electrode plant in Kano

Price: 2500000 INR /Unit

Request To Call Back
  • Automation Grade Semi-Automatic
  • Control System PLC based control panel
  • Cooling System Water cooled cabinet
  • Delivery Time 1 Months
  • Dimension (L*W*H) 6500 mm x 1700 mm x 1800 mm
  • Drive Type Electric motor driven
  • Features Robust construction, easy operation, high accuracy
  • Machine Type Welding Electrode Production Plant
  • Material Mild Steel with anti-corrosive coating
  • Minimum Order Quantity 1
  • Noise Level < 75 dB
  • Power Supply Three Phase, 415V, 50Hz
  • Price 2500000 INR
  • Production Capacity 500 kg/hour
  • Size Standard industrial size
  • Speed Adjustable up to 16 m/min
  • Supply Ability 1 Per Month
  • Unit of Measure Unit/Units
  • Unit of Price Unit/Units
  • Usage & Applications Manufacturing welding electrodes for industrial use
  • Weight Approx. 2500 kg
  • Working Temperature Ambient to 45C

Specification

  • Production Capacity 21000 kg per hour
  • Automation Grade Semi-Automatic
  • Phase 3 Phase
  • Material MS ( Body )
  • Power Source Electric
  • Voltage 440V
  • Surface Finishing Color Coated
  • Country of Origin Made in India
  • Motor Power 100 HP




High Precision and Capacity

The welding electrode plant offers a cutting accuracy of 0.5 mm and a production speed adjustable up to 16 meters per minute. With a powerful 800 kg baking oven and a capacity of 500 kg per hour, this plant is tailored for large-scale industrial operations. Its PLC-based control panel ensures precise monitoring and control throughout the manufacturing process.


Robust Construction and Safety

Built from mild steel with an anti-corrosive coating and finished with heat-resistant enamel, the plant withstands challenging work environments. Safety is prioritized with emergency stop buttons and overload protection, while noise levels remain below 75 dB. Water-cooled cabinets protect critical components during continuous production shifts.


Ease of Operation and Energy Efficiency

Requiring only 2-3 operators per shift, the plant's semi-automatic setup streamlines workflow and reduces labor costs. Its electric motor-driven system, paired with a 15 kW/hr power consumption rate, delivers efficient operation under varying voltage conditions. The three-phase power supply accommodates standard industrial requirements.

FAQ's of welding electrode plant in Kano:


Q: How does the welding electrode plant maintain high production accuracy?

A: The plant achieves high cutting accuracy of 0.5 mm by utilizing a PLC-based control panel that automates and monitors critical production parameters, ensuring precision in every batch of electrodes.

Q: What is the process for manufacturing welding electrodes in this plant?

A: The manufacturing process includes raw material preparation, rod cutting, coating application, baking in an 800 kg oven, and quality inspection. The semi-automatic design allows for efficient workflow while maintaining consistent product quality.

Q: When is regular maintenance required for optimal plant performance?

A: Regular maintenance should be performed according to the manufacturer's recommendations, typically involving weekly inspections and cleaning, as well as frequent checks of the cooling system, cutting accuracy, and all safety mechanisms.

Q: Where can this welding electrode plant be installed?

A: The plant is suitable for installation in standard industrial facilities with three-phase, 415V, 50Hz power supply and sufficient space (6500 mm x 1700 mm x 1800 mm) to accommodate its dimensions and operational requirements.

Q: What are the primary usages and applications of the electrodes produced?

A: Electrodes produced by this plant are primarily used in industrial welding applications across construction, fabrication, repair, and maintenance sectors, providing reliable welding performance.

Q: How do the plant's safety features benefit the operators?

A: The inclusion of emergency stop controls and overload protection safeguards operators during production, reducing the risk of accidents and equipment damage, while keeping noise levels below 75 dB for a safer work environment.

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welding electrode plant in Egypt
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welding electrode plant in Egypt

Price: 2500000 INR /Unit

Request To Call Back
  • Automation Grade Semi-Automatic / Automatic (Options Available)
  • Control System PLC Based Control Panel
  • Cooling System Water Cooled / Air Cooled Options
  • Delivery Time 1 Months
  • Dimension (L*W*H) 9500 mm x 1800 mm x 2200 mm
  • Drive Type Electric Motor Driven
  • Features High efficiency, user-friendly operation, robust design, easy maintenance, versatile electrode size support
  • Machine Type Welding Electrode Production Plant
  • Material Mild Steel / Stainless Steel (Critical Parts)
  • Minimum Order Quantity 1
  • Noise Level Below 75 dB
  • Power Supply 415 V / 3 Phase / 50 Hz
  • Price 2500000 INR
  • Production Capacity Up to 6 Tons/Day
  • Size Standard/Customizable
  • Speed Adjustable, up to 1200 rods/hour
  • Supply Ability 1 Per Month
  • Unit of Measure Unit/Units
  • Unit of Price Unit/Units
  • Usage & Applications Manufacturing welding electrodes for industrial, construction, and infrastructure projects
  • Weight Approx. 5000 kg (varies with configuration)
  • Working Temperature 10C - 45C

Specification

  • Production Capacity 21000 kg per hour
  • Automation Grade Semi-Automatic
  • Phase 3 Phase
  • Material MS ( Body )
  • Power Source Electric
  • Voltage 440V
  • Surface Finishing Color Coated
  • Country of Origin Made in India
  • Motor Power 100 HP




Versatile Electrode Production

The plant accommodates electrode diameters from 2.0 mm to 5.0 mm and stick lengths between 250 mm and 450 mm, supporting a comprehensive array of welding requirements. Multiple coating types, including rutile, basic, cellulosic, and iron powder, are easily handled, ensuring adaptability for diverse applications.


High Efficiency & Safety Features

An integrated wire straightening precision of 0.05 mm and a powerful 1000 kg/batch baking oven drive high output-up to 6 tons per day. The system incorporates electrical safety elements such as overload protection and emergency stop, maintaining operational security for continuous, dependable performance.


User-Friendly Automation & Customization

With options for semi-automatic or automatic operation, the plant's PLC-based control panel promotes intuitive workflow management. Adjustable production speeds, customizable dimensions, advanced cooling, and an industrial-grade anti-corrosive finish collectively offer flexibility, robust longevity, and ease of maintenance.

FAQ's of welding electrode plant in Egypt:


Q: How is the welding electrode plant operated and controlled?

A: The plant is equipped with a PLC-based control panel, allowing easy management of semi-automatic or automatic production processes. This user-friendly system helps operators monitor, adjust speeds, and maintain consistent output with minimal manual intervention.

Q: What is the typical production capacity and cycle time of the plant?

A: The plant can produce up to 6 tons of welding electrodes per day, with an adjustable speed of up to 1200 rods per hour. Each batch cycle takes approximately 2.5 hours, efficiently supporting large-scale industrial production needs.

Q: What coating types and electrode sizes can the plant handle?

A: It supports rutile, basic, cellulosic, and iron powder coatings. Electrode diameters range from 2.0 mm to 5.0 mm, and stick lengths from 250 mm to 450 mm, making the plant suitable for a variety of welding applications.

Q: Where can this electrode plant be utilized?

A: This versatile plant is ideal for manufacturing welding electrodes used in industrial, construction, and infrastructure projects across Egypt and beyond. Its adaptability makes it suitable for both large-scale and specialized electrode production.

Q: What safety features are included in the plant's design?

A: The system integrates electrical safety mechanisms such as overload protection and emergency stop functions to ensure secure operation and protect equipment and personnel during production.

Q: What materials are used in the construction of the plant?

A: Critical parts of the plant are constructed from stainless steel, while other structural components utilize mild steel. The plant is finished with industrial-grade anti-corrosive paint to ensure durability and long service life.

Q: What are the benefits of the plant's adjustable speed and automation options?

A: Adjustable speed up to 1200 rods/hour and automation enable efficient handling of different production volumes, reducing labor costs and boosting productivity. The automation options increase consistency in production while minimizing operational errors.

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welding electrode plant in Texas
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welding electrode plant in Texas

Price: 2500000 INR /Unit

Request To Call Back
  • Automation Grade Fully Automatic
  • Control System PLC Controlled with HMI Interface
  • Cooling System Water Cooling/Forced Air
  • Delivery Time 1 Months
  • Dimension (L*W*H) 8300mm x 1800mm x 2100mm
  • Drive Type Automatic and Semi-Automatic options
  • Features Energy efficient, High accuracy, Low maintenance, Robust construction
  • Machine Type Welding Electrode Production Line
  • Material Mild Steel, Stainless Steel (Contact Parts)
  • Minimum Order Quantity 1
  • Noise Level Below 75 dB
  • Power Supply 415 V, 50 Hz, Three Phase
  • Price 2500000 INR
  • Production Capacity 2 to 6 Tons per Shift
  • Size Standard/Customizable
  • Speed Up to 120 meters/min
  • Supply Ability 1 Per Month
  • Unit of Measure Unit/Units
  • Unit of Price Unit/Units
  • Usage & Applications Manufacturing of welding electrodes, industrial electrode production
  • Weight 4500 kg (approx.)
  • Working Temperature Ambient to 55C

Specification

  • Production Capacity 21000 kg per hour
  • Automation Grade Semi-Automatic
  • Phase 3 Phase
  • Material MS ( Body )
  • Power Source Electric
  • Voltage 440V
  • Surface Finishing Color Coated
  • Country of Origin Made in India
  • Motor Power 100 HP





Precision and Efficiency in Electrode Production

This welding electrode plant is engineered to produce high-quality electrodes swiftly and accurately. Its adjustable features and automated controls ensure consistent results, supporting production needs from 2 to 6 tons per shift while minimizing downtime and manual intervention.


Versatile and Reliable Operations

With compatibility for both potassium and sodium-based binders, and the ability to handle varied electrode sizes, the plant offers flexibility and reliability for diverse industrial applications. The system's energy efficiency and robust construction guarantee long-term performance in demanding environments.

FAQ's of welding electrode plant in Texas:


Q: How does the welding electrode plant ensure precise cutting and coating thickness?

A: The plant uses a PLC-controlled system with HMI interface to regulate both electrode cutting and coating thickness. This ensures electrode lengths are controlled within a 1 mm tolerance and coating thickness is adjustable from 0.2 mm to 1.5 mm, achieving consistently high accuracy during production.

Q: What types of binders are supported in the Texas welding electrode facility?

A: Our electrode production line is compatible with both potassium and sodium-based binders, accommodating various welding electrode formulations and ensuring flexibility for different product specifications.

Q: When can a batch changeover be completed in this manufacturing system?

A: Batch changeovers are efficient and can be completed in less than 30 minutes, reducing downtime and enhancing productivity, especially when switching between different electrode types and sizes.

Q: Where is this plant suitable for installation and operation?

A: The system is ideal for industrial settings requiring robust electrode production in Texas or other regions, with standard dimensions and customizable options for integration into different production environments.

Q: What is the process for maintaining optimal power efficiency in this welding electrode plant?

A: The plant operates with an approximate power consumption of 12 kW per hour and integrates energy-efficient components, a water or forced-air cooling system, and automated controls to maintain low operational costs while sustaining high output.

Q: How many operators are needed per shift to run the production line effectively?

A: Efficient operation of the plant requires only 2 to 3 operators per shift due to its high automation grade and user-friendly HMI interface.

Q: What are the primary benefits of this electrode production line for manufacturers?

A: Key advantages include high-speed automatic operation, accurate electrode cutting and coating, low maintenance requirements, robust and corrosion-resistant construction, and the capacity to produce up to 6 tons per shift, all contributing to increased productivity and product quality.

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welding electrode plant in California
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welding electrode plant in California

Price: 2500000 INR /Unit

Request To Call Back
  • Automation Grade Semi-Automatic / Automatic
  • Control System PLC Based Control Panel
  • Cooling System Water Cooled and Air Cooling Provided
  • Delivery Time 1 Months
  • Dimension (L*W*H) 26000 mm x 4000 mm x 4100 mm
  • Drive Type Electric Motor Driven
  • Features High efficiency, User friendly, Low maintenance, Robust construction
  • Machine Type Welding Electrode Plant
  • Material Mild Steel with corrosion resistant coating
  • Minimum Order Quantity 1
  • Noise Level Less than 72 dB
  • Power Supply 380-440V, 50/60Hz, 3 Phase
  • Price 2500000 INR
  • Production Capacity 5 to 8 Tons/Day
  • Size Standard/Customizable
  • Speed Up to 72 meters/min
  • Supply Ability 1 Per Month
  • Unit of Measure Unit/Units
  • Unit of Price Unit/Units
  • Usage & Applications Welding electrode manufacturing
  • Weight Approx. 18500 kg
  • Working Temperature 5C to 45C

Specification

  • Production Capacity 21000 kg per hour
  • Automation Grade Semi-Automatic
  • Phase 3 Phase
  • Material MS ( Body )
  • Power Source Electric
  • Voltage 440V
  • Surface Finishing Color Coated
  • Country of Origin Made in India
  • Motor Power 100 HP


High-Efficiency Welding Electrode Manufacturing

This plant features automatic vibratory feeding, PLC-based controls, and robust electric motor drive, allowing high-speed production of welding electrodes. With adjustable speeds up to 72 meters per minute and compatibility with various electrode diameters, it provides flexibility for manufacturers targeting diverse market demands. Integrated cooling and voltage protection ensure stability even under demanding operating conditions.


Comprehensive Safety and Customization

Operator and equipment safety are prioritized through phase sequence protection, voltage fluctuation safeguards, and noise level controls below 72 dB. The plant's build from corrosion-resistant mild steel alongside insulation class F further enhances longevity. Customizable features such as color, size, and tailored installation services allow each plant to be adapted for unique client needs.

FAQ's of welding electrode plant in California:


Q: How does the welding electrode plant ensure compatibility with different electrode diameters?

A: The plant is engineered to manufacture welding electrodes ranging from 2.5mm to 6.0mm in diameter. Adjustments to feeder mechanisms and tooling make transitioning between sizes efficient and straightforward.

Q: What is the operator requirement per shift for this plant?

A: To run at optimal capacity, the plant typically requires 3 to 6 operators per shift, depending on the degree of automation and specific production processes in use.

Q: When is installation service provided, and what does it include?

A: Installation service is available upon purchase and can be scheduled at the client's convenience. The service covers setup, calibration, initial testing, and basic operator training for smooth startup.

Q: Where can the welding electrode plant be installed in California?

A: The plant can be installed in industrial zones or any facility meeting the standard industrial power supply (380-440V, 3 Phase) and space requirements. Customization ensures a suitable fit for diverse locations.

Q: What measures are in place to protect against voltage fluctuations and phase sequence issues?

A: Integrated voltage fluctuation and phase sequence protection systems ensure the equipment's electrical safety, rapidly responding to irregularities and preserving plant performance and longevity.

Q: How does the automatic vibratory feeder enhance production efficiency?

A: The feeder system automates the movement and orientation of electrodes, significantly reducing manual interventions, increasing speed, and maintaining consistent high-quality output.

Q: What are the main benefits of using this welding electrode plant in manufacturing?

A: The plant offers high production speeds, user-friendly controls, low maintenance needs, and robust construction. Equipped with advanced automation, safety features, and customizable options, it boosts operational efficiency and reduces downtime.

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welding electrode plant in Alexandria
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welding electrode plant in Alexandria

Price: 2500000 INR /Unit

Request To Call Back
  • Automation Grade Semi-Automatic
  • Control System PLC Based Control Panel
  • Cooling System Water Cooled Chambers
  • Delivery Time 1 Months
  • Dimension (L*W*H) 11 m x 2.2 m x 3.1 m
  • Drive Type Electric Motor Driven
  • Features Rugged Construction, High Output, User-friendly Interface, Easy Maintenance
  • Machine Type Welding Electrode Manufacturing Plant
  • Material Mild Steel with Anti-Corrosive Coating
  • Minimum Order Quantity 1
  • Noise Level Less than 80 dB(A)
  • Power Supply 3 Phase, 415V, 50 Hz
  • Price 2500000 INR
  • Production Capacity 1200 - 1500 kg/shift
  • Size Medium to Large Scale Industrial
  • Speed Variable Belt Speed, up to 60 m/min
  • Supply Ability 1 Per Month
  • Unit of Measure Unit/Units
  • Unit of Price Unit/Units
  • Usage & Applications Manufacture and Coating of Welding Electrodes
  • Weight Approx. 3200 Kg
  • Working Temperature Ambient to 50C

Specification

  • Production Capacity 21000 kg per hour
  • Automation Grade Semi-Automatic
  • Phase 3 Phase
  • Material MS ( Body )
  • Power Source Electric
  • Voltage 440V
  • Surface Finishing Color Coated
  • Country of Origin Made in India
  • Motor Power 100 HP


Versatile Manufacturing Range

Accommodating a broad range of welding electrode sizes, this plant enables production of electrodes with diameters from 2.5 mm up to 5.0 mm and lengths spanning 250 mm to 450 mm, suiting varying industry requirements. The medium-to-large scale setup delivers high output, robust construction, and user-friendly operation, making it ideal for manufacturers aiming for both flexibility and efficiency in electrode production.


Superior Process and Automation

Featuring a powerful binder mixing capacity of 600 liters per batch and a semi-automatic configuration, the plant uses a fully automated central lubrication system, variable belt speeds up to 60 m/min, and a PLC-based control panel for streamlined control. Consistent coating uniformity (0.1 mm) and advanced drying oven technology ensure premium product quality at every stage.


High Standards of Safety and Compliance

The plant prioritizes operator safety and product reliability through multiple safeguards, including emergency stops, overload protection, and safety guards. It conforms to ISO 9001 quality management standards, operating effectively under relative humidities up to 85% RH and ambient temperatures up to 50C while keeping noise below 80 dB(A). Installation services are provided on-site for seamless commissioning.

FAQ's of welding electrode plant in Alexandria:


Q: How does the electrode plant ensure uniform coating thickness on electrodes?

A: The plant utilizes precision hardened rollers and advanced PLC control, achieving a coating uniformity of 0.1 mm across all electrodes. This consistency is further enhanced by the continuous monitoring and automation processes built into the machinery.

Q: What is the manufacturing process for welding electrodes in this plant?

A: The manufacturing process involves mixing binders (up to 600 liters per batch), coating the core wires using precision rollers, drying electrodes in an electric or steam-operated continuous belt oven, and cooling using water-cooled chambers. Automated lubrication and variable speed controls optimize both quality and efficiency.

Q: When should the plant be serviced for maintenance?

A: Routine maintenance is recommended as per the user manual, but thanks to the automated central lubrication system and rugged, anti-corrosive construction, the plant is designed for easy maintenance and minimal downtime. Specific intervals can be tailored depending on production intensity.

Q: Where can installation and technical support be obtained?

A: On-site installation services are available in Alexandria and surrounding regions. Expert support is provided for setup, commissioning, and training to ensure smooth operation from day one.

Q: What industries and applications benefit from this electrode plant?

A: This facility is designed for medium to large-scale manufacturers engaged in the production and coating of welding electrodes used in construction, infrastructure, shipbuilding, automotive, and heavy machinery industries, offering dependable performance for a range of welding processes.

Q: How energy efficient and safe is the plant during operation?

A: The plant operates with a power consumption of about 22 kW and is equipped with multiple safety mechanisms such as emergency stops, overload protection, and safety guards. Its ISO 9001 certification further underscores its dedication to efficiency, safety, and consistent output.

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welding electrode plant in Zimbabwe
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welding electrode plant in Zimbabwe

Price: 2500000 INR /Unit

Request To Call Back
  • Automation Grade Automatic
  • Control System PLC Controlled
  • Cooling System Water cooled and air cooled systems
  • Delivery Time 1 Months
  • Dimension (L*W*H) 16m x 3m x 4m
  • Drive Type Electric Motor Driven
  • Features Energy efficient, low maintenance, robust construction, operator friendly panel
  • Machine Type Welding Electrode Plant
  • Material Mild Steel structure with SS contact parts
  • Minimum Order Quantity 1
  • Noise Level Less than 85 dB
  • Power Supply 415V / 50Hz / 3 Phase
  • Price 2500000 INR
  • Production Capacity Up to 6000 kg/shift
  • Size Standard/Customizable
  • Speed Variable, up to 70 Meters/min
  • Supply Ability 1 Per Month
  • Unit of Measure Unit/Units
  • Unit of Price Unit/Units
  • Usage & Applications Manufacturing welding electrodes of various types
  • Weight Approx. 6500 Kg
  • Working Temperature Ambient to 50C

Specification

  • Production Capacity 21000 kg per hour
  • Automation Grade Semi-Automatic
  • Phase 3 Phase
  • Material MS ( Body )
  • Power Source Electric
  • Voltage 440V
  • Surface Finishing Color Coated
  • Country of Origin Made in India
  • Motor Power 100 HP




Advanced Electrode Production for Zimbabwean Industry

This welding electrode plant is tailored for Zimbabwe's manufacturing sector, capable of producing a wide range of electrodes to suit local demand. With variable speed up to 70 meters/min and high humidity tolerance, it ensures consistent output even in challenging conditions. The automation system provides operator ease and minimizes manual intervention, while our installation and after-sales support guarantee operational continuity.


Optimized for Efficiency and Reliability

The plant features robust construction using mild steel and stainless-steel components, supporting both standard and customized sizes. The integrated water and air-cooled systems regulate temperature, ensuring stability during high-output shifts. Its energy-efficient design and operator-friendly control panel reduce operational costs and training requirements, making it ideal for long-term, intense usage in industrial settings.

FAQ's of welding electrode plant in Zimbabwe:


Q: How is the welding electrode plant installed at the client site in Zimbabwe?

A: Installation is handled by our expert technicians, who set up the entire system on a standard industrial floor. Comprehensive guidance is provided to ensure the plant is fully operational and tailored to specific site requirements.

Q: What types and sizes of welding electrodes can this plant manufacture?

A: The plant produces electrodes with diameters ranging from 2.0 mm to 5.0 mm and lengths from 250 mm to 450 mm, using coating types including Rutile, Basic, Cellulosic, and Special formulations to meet diverse welding needs.

Q: When can after-sales support be expected for this plant?

A: After-sales support is available promptly upon request. Our team provides ongoing assistance for maintenance, troubleshooting, and spare parts to ensure uninterrupted production.

Q: Where can the electrode plant be installed, and what are the site requirements?

A: The plant can be installed at any standard industrial facility in Zimbabwe. It requires a level industrial floor, access to a 415V/50Hz/3-phase power supply, and sufficient space for the unit's 16m x 3m x 4m dimensions.

Q: What is the typical process flow in operating this welding electrode plant?

A: Operations involve feeding raw materials, applying chosen coatings, heating, cooling, and packaging the electrodes. The PLC-controlled system automates most steps, and only 3 to 4 trained operators per shift are needed.

Q: How does the plant's automation benefit local welding electrode production?

A: The plant's automatic controls ensure consistent quality, higher production rates up to 8000 rods per hour, and variable speeds. This leads to fewer errors, reduced labor costs, and optimal resource use.

Q: What makes this welding electrode plant suitable for Zimbabwe's climate and industry demands?

A: Its components withstand up to 90% humidity and ambient temperatures up to 50C, supported by robust air and water cooling. The design emphasizes durability and low noise, making it ideal for Zimbabwe's varied industrial environments.

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welding electrode plant in Cairo
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welding electrode plant in Cairo

Price: 2500000 INR /Unit

Request To Call Back
  • Automation Grade Semi-Automatic
  • Control System PLC Based Control Panel
  • Cooling System Air/Water Cooled Options
  • Delivery Time 1 Months
  • Dimension (L*W*H) Approx. 22m x 3m x 3.8m
  • Drive Type Electric Motor Driven
  • Features High precision wire feeder, efficient coating system, dust collector, easy maintenance, synchronized material flow
  • Machine Type Welding Electrode Production Line
  • Material High-grade stainless steel and heavy-duty alloy components
  • Minimum Order Quantity 1
  • Noise Level <75 dB
  • Power Supply 380V / 50Hz / 3 Phase
  • Price 2500000 INR
  • Production Capacity 1.5 3 Ton/Day
  • Size Standard industrial footprint
  • Speed Variable, Up to 12 m/min
  • Supply Ability 1 Per Month
  • Unit of Measure Unit/Units
  • Unit of Price Unit/Units
  • Usage & Applications Manufacturing of welding electrodes for industrial, construction, and fabrication sectors
  • Weight Approx. 7500 kg
  • Working Temperature Up to 50C operational environment

Specification

  • Production Capacity 21000 kg per hour
  • Automation Grade Semi-Automatic
  • Phase 3 Phase
  • Material MS ( Body )
  • Power Source Electric
  • Voltage 440V
  • Surface Finishing Color Coated
  • Country of Origin Made in India
  • Motor Power 100 HP


Precision Manufacturing for Consistent Quality

The plant features high-precision wire feeders and an efficient coating system, ensuring every electrode meets exacting standards for consistency. Automated dosing in the binder mixing unit, integrated wire straightening, and synchronized material flow contribute to reliable, repeatable results across various electrode types. This approach significantly reduces rejects and ensures strong, dependable welds.


User-Friendly Controls and Efficient Operation

Production is streamlined via a PLC-based control panel, offering intuitive management of operational parameters. Semi-automatic processes require just 6-8 operators per shift, ensuring productivity with minimal labor. Adjustable speed and electrode lengths allow flexibility for different requirements, while an energy-efficient design keeps operational costs manageable.


Robust Build for Industrial Demands

Engineered from high-grade stainless steel and durable alloys, the plant withstands demanding industrial environments. Powder-coated, corrosion-resistant finishes maximize equipment longevity, while air and water cooling systems optimize performance under varying conditions. With a compact footprint, the line fits standard industrial spaces, accommodating rigorous production schedules.

FAQ's of welding electrode plant in Cairo:


Q: How does the plant ensure compatibility with various electrode diameters and coatings?

A: The manufacturing line is engineered to accommodate electrode diameters ranging from 2.5mm to 5.0mm and supports multiple coating types-Rutile, Basic, Cellulose, and Iron Powder-thanks to its flexible design and automatic binder mixing system.

Q: What is the process for producing welding electrodes in this plant?

A: The process begins with precise wire feeding and straightening, followed by automated binder mixing and coating application. Electrodes are then guided through a continuous belt baking oven at up to 350C, ensuring uniform curing. The system allows for adjustable cutting lengths between 250mm and 450mm.

Q: When is this plant typically operational and what are the working conditions?

A: The plant is suitable for continuous operation, functioning optimally in environments up to 50C. Noise levels are maintained below 75 dB, offering a safe and comfortable working atmosphere for up to 8 operators per shift.

Q: Where can these welding electrodes be used?

A: Electrodes produced here are ideal for industrial, construction, and fabrication sectors. Their durable coatings and precise fabrication make them suitable for demanding welding applications across Cairo and export markets.

Q: What benefits does the plant offer in terms of automation and quality control?

A: With a PLC-based control panel, the plant delivers high levels of automation, precision, and consistency. The synchronized material flow and integrated dust collection system further improve quality, efficiency, and workplace cleanliness.

Q: How can maintenance be managed for this production line?

A: The equipment's design emphasizes easy maintenance through accessible components, corrosion-resistant paint finish, and reliable material selection. Operators can conveniently monitor performance and maintenance schedules via the PLC interface.

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welding electrode plant in United Arab Emirates
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welding electrode plant in United Arab Emirates

Price: 2500000 INR /Unit

Request To Call Back
  • Automation Grade Semi Automatic/Automatic
  • Control System PLC Based Control Panel
  • Cooling System Water Cooled & Air Cooled Options
  • Delivery Time 1 Months
  • Dimension (L*W*H) Approx. 28 x 8 x 9 feet
  • Drive Type Electric Motor Driven
  • Features Robust construction, high efficiency, user-friendly interface, low maintenance
  • Machine Type Welding Electrode Production Plant
  • Material High-grade alloy steel and stainless steel construction
  • Minimum Order Quantity 1
  • Noise Level <75 dB
  • Power Supply 220-440 V, 50/60 Hz
  • Price 2500000 INR
  • Production Capacity 1500-2000 kg/shift
  • Size Medium to Large Scale Industrial Plant
  • Speed Up to 85-120 m/min (line speed)
  • Supply Ability 1 Per Month
  • Unit of Measure Unit/Units
  • Unit of Price Unit/Units
  • Usage & Applications Manufacturing welding electrodes for fabrication, repair, and industrial uses
  • Weight Approx. 6500 kg
  • Working Temperature Up to 55C maximum

Specification

  • Production Capacity 21000 kg per hour
  • Automation Grade Semi-Automatic
  • Phase 3 Phase
  • Material MS ( Body )
  • Power Source Electric
  • Voltage 440V
  • Surface Finishing Color Coated
  • Country of Origin Made in India
  • Motor Power 100 HP




High-Efficiency Electrode Production

Achieve consistent quality and high-volume electrode manufacturing with production capacities reaching 2000 kg per shift. Automated wire feeding, precision control, and adaptability for various coating types (rutile, basic, cellulosic, and specialty) ensure versatile output for fabrication, repair, and general industrial usage.


Advanced Design for Harsh Environments

This plant is built for the challenging climate of the UAE, operating reliably in high-temperature, arid settings. With a combination of water and air-cooling options and corrosion-resistant paint, it protects key components for prolonged operational life.


User-Friendly and Safe Operation

Operators benefit from a PLC-based user interface, intuitive controls, and comprehensive safety features including emergency stop, overload protection, and safety guarding. Installation and commissioning are provided on-site for seamless startup.

FAQ's of welding electrode plant in United Arab Emirates:


Q: How is the welding electrode plant installed and commissioned in the UAE?

A: Installation and commissioning are performed on-site by our skilled technical team, ensuring the plant is properly set up, calibrated for local conditions, and fully operational before handover.

Q: What is the process for manufacturing electrodes with different coatings and sizes?

A: The plant allows easy adjustment of electrode diameter (1.6 mm to 5 mm) and length (250 mm to 450 mm). The automatic wire feeder and PLC controls facilitate switching between rutile, cellulosic, basic, and specialty coating types with minimal downtime.

Q: When is maintenance required and how challenging is it to service the machine?

A: Routine maintenance is minimal due to the plant's robust construction and low-maintenance design. Key wear components are easily accessible, and technical support is available for servicing as needed.

Q: Where is the plant best suited to operate, considering environmental conditions?

A: It is specifically designed for arid and high-temperature locations like those in the UAE, capable of operating in ambient temperatures up to 55C and featuring corrosion-resistant finishing for longevity.

Q: What usage scenarios is this plant designed for in the welding electrode industry?

A: The plant is ideal for manufacturers producing electrodes for various industries, including construction, fabrication, repair, and industrial maintenance, supporting both regular and specialty electrode requirements.

Q: How does the plant ensure operator safety during production?

A: Safety is prioritized through comprehensive features such as emergency stop buttons, overload protection, and safety covers. These functions comply with industrial safety standards and protect operators from potential hazards.

Q: What are the primary benefits of using this advanced electrode manufacturing plant?

A: Users gain robust production capacity, flexible adjustment options, consistent product quality, high efficiency, and user-friendly controls, making it an optimal investment for scalable electrode manufacturing in demanding environments.

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welding electrode plant in Cape Town
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welding electrode plant in Cape Town

Price: 2500000 INR /Unit

Request To Call Back
  • Automation Grade Semi-Automatic
  • Control System PLC based control panel
  • Cooling System Air Cooled
  • Delivery Time 1 Months
  • Dimension (L*W*H) 8000 mm x 2200 mm x 2600 mm
  • Drive Type Electric Motor Driven
  • Features Robust construction, high output efficiency, low power consumption, precision coating, user-friendly interface
  • Machine Type Welding Electrode Making Plant
  • Material Mild Steel, Stainless Steel (critical parts)
  • Minimum Order Quantity 1
  • Noise Level 80 dB (A)
  • Power Supply Three Phase, 415V, 50Hz
  • Price 2500000 INR
  • Production Capacity 1500 - 2500 kg per shift
  • Size Standard/Customizable
  • Speed Variable, up to 55 rods/min
  • Supply Ability 1 Per Month
  • Unit of Measure Unit/Units
  • Unit of Price Unit/Units
  • Usage & Applications Manufacture of welding electrodes for industrial and commercial welding
  • Weight 3800 kg (approx)
  • Working Temperature Ambient to 45C

Specification

  • Production Capacity 21000 kg per hour
  • Automation Grade Semi-Automatic
  • Phase 3 Phase
  • Material MS ( Body )
  • Power Source Electric
  • Voltage 440V
  • Surface Finishing Color Coated
  • Country of Origin Made in India
  • Motor Power 100 HP




Advanced Manufacturing Capabilities

This plant can manufacture a broad spectrum of welding electrodes with diameters from 2.0 mm to 5.0 mm and lengths up to 450 mm. The system's PLC-based control and electric drive ensure precision coating and efficient output rates, enabling users to consistently meet stringent industrial standards.


Designed for Cape Town's Industry

With after-sales support available in Cape Town and its surrounds, our plant is suited for both local manufacturers and exporters. It operates optimally in ambient temperatures up to 45C and humidity up to 90% RH, ensuring reliable performance in varying conditions.


User-Friendly and Efficient Operation

The semi-automatic design reduces the number of operators to just 3-4 per shift, while the user-friendly interface simplifies process management. Robust cooling and low noise levels contribute to an optimal working environment, while flexible sizing options meet different space and capacity requirements.

FAQ's of welding electrode plant in Cape Town:


Q: How does the electrode manufacturing process work in this plant?

A: The manufacturing process begins with raw mild steel wire, which is cut into rods of desired length (300 mm to 450 mm). The rods are then coated with flux ingredients to achieve the required thickness (0.8 mm to 1.6 mm). Using a PLC-controlled system, electrodes are precisely coated and finished, ready for industrial use.

Q: What are the main benefits of using this welding electrode plant?

A: Key benefits include high output efficiency (up to 2500 kg per shift), precision in coating, low power consumption (average 18 kW), user-friendly operation, robust construction, and local after-sales support in Cape Town. Its semi-automatic system also ensures reduced labor costs and operational consistency.

Q: Where is after-sales support for this machine available?

A: After-sales support is readily available in Cape Town and the surrounding areas. As a manufacturer and exporter, we're dedicated to ensuring reliable maintenance, supply of spare parts, and prompt technical assistance for our local customers.

Q: What types of industries can benefit from this electrode plant?

A: This plant is ideal for manufacturers producing welding electrodes for industrial fabrication, construction, shipbuilding, and commercial welding enterprises. It's also well-suited for exporters and suppliers needing customizable outputs and high production capacity.

Q: Can the plant accommodate different rod sizes and coatings?

A: Yes, the plant offers customizable rod cutting lengths (300 mm, 350 mm, 400 mm, or 450 mm) and supports electrode diameters from 2.0 mm to 5.0 mm, with adjustable coating thickness between 0.8 mm and 1.6 mm to meet various customer specifications.

Q: What is the typical power supply required for this plant?

A: The plant runs on a standard three-phase power supply (415V, 50Hz) with an average power consumption of 18 kW, making it suitable for industrial environments in Cape Town and compatible with common electrical infrastructures.

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welding electrode plant in Morocco
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welding electrode plant in Morocco

Price: 2500000 INR /Unit

Request To Call Back
  • Automation Grade Semi-Automatic / Automatic
  • Control System PLC Based Control Panel
  • Cooling System Water cooling / Air cooled options
  • Delivery Time 1 Months
  • Dimension (L*W*H) 13000 mm x 4500 mm x 3800 mm
  • Drive Type Electric Motor Driven
  • Features Energy efficient, low maintenance, robust design, fully synchronized operation
  • Machine Type Welding Electrode Manufacturing Plant
  • Material Heavy Duty Mild Steel & Alloy Components
  • Minimum Order Quantity 1
  • Noise Level 75 dB
  • Power Supply 380V / 50Hz / 3 Phase
  • Price 2500000 INR
  • Production Capacity 5 to 10 Tons/day (customizable)
  • Size Standard, customizable as per plant requirements
  • Speed 60-120 rods/min
  • Supply Ability 1 Per Month
  • Unit of Measure Unit/Units
  • Unit of Price Unit/Units
  • Usage & Applications Manufacture of welding electrodes, suitable for mild steel, stainless steel and low hydrogen rods
  • Weight Approx. 12-15 Tons
  • Working Temperature Ambient to 45C

Specification

  • Production Capacity 21000 kg per hour
  • Automation Grade Semi-Automatic
  • Phase 3 Phase
  • Material MS ( Body )
  • Power Source Electric
  • Voltage 440V
  • Surface Finishing Color Coated
  • Country of Origin Made in India
  • Motor Power 100 HP




Sophisticated Feeder and Coating Systems

This plant features a variable speed electronic feeder for precise material flow and a double-layer extrusion coating system with adjustable thickness. These innovations guarantee uniform electrode coatings, contributing to consistent product quality and enhanced production rates. Optional water or air cooling further stabilizes operations, supporting both efficiency and operator safety.


Integrated Automation and User-Friendly Controls

Equipped with a PLC-based control panel and a touch screen HMI, the plant streamlines operations and simplifies monitoring. Automation extends to the binding and printing unit, offering significant labor savings, reduced maintenance, and minimized human error. Robust, synchronized systems ensure seamless and energy-efficient manufacturing.

FAQ's of welding electrode plant in Morocco:


Q: How does the variable speed electronic feeder benefit electrode production?

A: The variable speed feeder enables precise control over the flow of core wire and coating material, adapting dynamically to production requirements. This feature promotes optimal material usage, reduces waste, and ensures consistent electrode quality at speeds of up to 120 rods per minute.

Q: What is the process for coating electrodes in this plant?

A: Electrodes are coated using a double layer extrusion system with adjustable thickness settings. The process ensures an even and durable coating, meeting application-specific requirements for mild steel, stainless steel, or low hydrogen rods, all managed through an automated sequence for reliable results.

Q: When should the drying oven be used and what temperature range does it cover?

A: The integrated drying oven is employed after coating and before packaging to remove residual moisture, ensuring electrode integrity. It operates at temperatures up to 300C, compatible with a wide range of electrode formulations.

Q: Where can this welding electrode plant be installed, and what are its space requirements?

A: With dimensions of 13000 mm x 4500 mm x 3800 mm, the plant requires a sizable floor space and is best installed in industrial or manufacturing zones in Morocco. Its modular components and customizable size options ensure it adapts well to varied facility layouts.

Q: What advantages does the integrated automatic binding and printing unit offer?

A: The automatic binding and printing system enhances operational efficiency by synchronizing bundle formation and labeling within a single platform. This integration minimizes manual handling, reduces processing time, and ensures consistent, high-standard packaging for finished electrodes.

Q: How does the plant's control interface improve usage for operators?

A: The touch screen HMI paired with the PLC-based control system offers intuitive operation, real-time monitoring, and fast adjustments. This user-friendly interface reduces training time and helps operators maintain high-quality standards throughout the manufacturing process.

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welding electrode plant in Uganda
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welding electrode plant in Uganda

Price: 2500000 INR /Unit

Request To Call Back
  • Automation Grade Semi Automatic / Fully Automatic Options
  • Control System PLC Based Control Panel
  • Cooling System Water/Natural Air Cooled
  • Delivery Time 1 Months
  • Dimension (L*W*H) Approx. 25m x 4m x 3m (Varies as per Layout)
  • Drive Type Electric Motor Driven
  • Features High Efficiency, Low Maintenance, Robust Construction
  • Machine Type Welding Electrode Making Plant
  • Material MS / SS Structure with Hard Chrome Components
  • Minimum Order Quantity 1
  • Noise Level < 80 dB
  • Power Supply 380V / 415V, 3 Phase, 50-60 Hz
  • Price 2500000 INR
  • Production Capacity 2 to 10 Tons/Day
  • Size Customizable
  • Speed Up to 80 m/min
  • Supply Ability 1 Per Month
  • Unit of Measure Unit/Units
  • Unit of Price Unit/Units
  • Usage & Applications Welding Electrode Manufacturing
  • Weight Approx. 5-8 Tons (Depending on Model)
  • Working Temperature 10C to 45C

Specification

  • Production Capacity 21000 kg per hour
  • Automation Grade Semi-Automatic
  • Phase 3 Phase
  • Material MS ( Body )
  • Power Source Electric
  • Voltage 440V
  • Surface Finishing Color Coated
  • Country of Origin Made in India
  • Motor Power 100 HP




Versatile Electrode Manufacturing

Designed to handle various electrode types, the plant caters to a spectrum of coating compositions such as rutile, basic, and cellulosic, fulfilling diverse welding requirements. Adjustable parameters allow for customization in coating thickness and rod diameters, ensuring compatibility with multiple industry standards.


Advanced Control & Efficiency

Equipped with a modern PLC-based control panel and options for both semi-automatic and fully automatic operation, the plant offers streamlined production with minimal manual oversight. High efficiency and low energy consumption make it ideal for sustainable manufacturing environments.


Localized Support & Training

Clients benefit from on-site installation and commissioning, with comprehensive training available for smooth operation. Backed by expert service teams based in Uganda, downtime is minimized, and production can commence rapidly within 45-60 days of installation, depending on site readiness.

FAQ's of welding electrode plant in Uganda:


Q: How long does it take to install and commission the welding electrode plant in Uganda?

A: Installation typically requires 45-60 days after site preparation is complete. Our service team assists with on-site installation, commissioning, and staff training to facilitate a smooth production startup.

Q: What types of welding electrode coatings can this plant handle?

A: The plant supports rutile, basic, and cellulosic coatings, alongside other custom types. Coating thickness can be adjusted between 0.5 mm and 3.0 mm to meet specific application needs.

Q: What are the main benefits of choosing this electrode manufacturing plant?

A: Key advantages include high operational efficiency, robust MS/SS and hard chrome construction, PLC-based automation, customizable output, low maintenance, and on-site support-from installation to training and after-sales assistance.

Q: What compressed air and power requirements does the plant have?

A: The plant operates on a 380V/415V, 3-phase, 50-60 Hz power supply and needs compressed air at 6-8 Bar for conveying and coating processes. Power consumption varies between approximately 25-50 kW, depending on the selected model.

Q: How customizable are the plant's size and automation features?

A: Plant size can be adjusted according to space and layout requirements, with customizable dimensions around 25m x 4m x 3m. Clients can opt for either semi-automatic or fully automatic production systems based on their manufacturing needs.

Q: Where is the plant manufactured and can it be exported to Uganda?

A: This welding electrode plant is manufactured by reputed exporters, manufacturers, and suppliers from India. Full support is provided for export, installation, and commissioning in Uganda.

Q: What range of input rod diameters and production capacities does the plant support?

A: The plant is designed for input rod diameters between 2.5 mm and 5 mm, with production capacities ranging from 2 to 10 tons per day. Operational speed can reach up to 80 meters per minute, ensuring high-volume output.

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Welding Electrode Plant
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Welding Electrode Plant

Price: 3000000 INR /Unit

Request To Call Back
  • Automation Grade Semi-Automatic / Fully Automatic (as per requirement)
  • Certifications ISO 9001:2008
  • Control System PLC Based Control Panel
  • Cooling System Air/Water Cooled options
  • Delivery Time 1 Week
  • Dimension (L*W*H) Approx. 22 x 8 x 8 Feet
  • Drive Type Electric Motor Driven
  • Features High efficiency, robust design, easy to operate, low maintenance
  • Machine Type Welding Electrode Plant
  • Main Domestic Market All India
  • Material Mild Steel, Stainless Steel for specific parts
  • Minimum Order Quantity 1
  • Noise Level Less than 75 dB
  • Power Supply 415 V / 3 Phase / 50 Hz
  • Price 3000000 INR
  • Production Capacity 2000 - 3000 kg/shift
  • Size Standard/Customized as per plant layout
  • Speed Variable, up to 100 m/min
  • Supply Ability 1 Per Day
  • Unit of Measure Unit/Units
  • Unit of Price Unit/Units
  • Usage & Applications Production of welding electrodes for construction, fabrication, and repair works
  • Weight Approx. 3500 Kg
  • Working Temperature Up to 60C

Indias Leading Welding Electrode Manufacturing Plant in Coimbatore. Deccan Dynamics incorporated in the year 1989. We have emerged ourselves as a manufacturer and exporter of Welding Electrode Plant and Machinery, MIG Wire Plant and many more plants as per international standards and clients requirements.

Features :

  • High Performance
  • Easy Operation
  • Low Maintenance
  • Sturdy And Corrosion Resistant.


High Efficiency and Versatile Design

The Welding Electrode Plant delivers efficient electrode production with capacity for up to 8000 kg per batch and a production rate of 20003000 kg per shift. Its robust construction, coupled with mild steel and stainless steel options, offers durability, while the variable speed and automatic wire feeder system ensure versatility for various applications. The plant can be configured as semi-automatic or fully automatic based on project requirements.


Advanced Control and Safety Features

Safety and precision are paramount with a PLC-based control system, allowing operators to manage processes easily. The baking oven operates at up to 60C and maintains noise below 75 dB, ensuring a safe working environment. With adjustable extrusion pressure and operating humidity tolerance up to 85% RH, the plant suits diverse production needs while maintaining quality.


Customizable and User-Friendly Installation

Suitable for both standard and customized layouts, the plants installation is provided by expert technicians to ensure seamless setup. Its energy-efficient design, operating at approximately 25 kW with electric motor drive, minimizes running costs. Air and water-cooled options ensure optimal thermal controls, making this plant a reliable addition to any welding-related manufacturing facility.

FAQs of Welding Electrode Plant:


Q: How does the automatic wire feeder system enhance the operation of the welding electrode plant?

A: The automatic wire feeder system streamlines the production process by efficiently supplying core wire for electrode manufacturing without manual intervention, resulting in higher productivity, reduced labor, and consistent quality across large batches.

Q: What types and sizes of welding electrodes can be produced with this plant?

A: The plant supports electrode diameters from 2.5 mm to 5 mm and lengths between 250 mm and 450 mm, making it ideal for various welding applications in construction, fabrication, and repairs.

Q: When should the baking oven be utilized during the electrode manufacturing process?

A: The baking oven is used after extrusion to remove residual moisture and ensure proper bonding of flux coating. With a capacity of up to 8000 kg per batch and controlled temperature settings up to 60C, it guarantees uniform drying and high-quality electrodes.

Q: Where is installation support for this plant available?

A: Installation services are provided by the supplier and available across India, ensuring that the plant is correctly set up and tailored to the specific plant layout and operational needs of each customer.

Q: What are the maintenance requirements for this welding electrode plant?

A: The plant is designed for low maintenance, thanks to its robust build and high-quality materials like mild steel and stainless steel. Routine checks, cleaing, and servicing as per manufacturers guidelines will help maintain optimal performance.

Q: How does the PLC-based control panel improve safety and operation efficiency?

A: The PLC-based control panel allows for precise monitoring and adjustment of production parameters, enhancing operational safety, reducing errors, and ensuring reliable and efficient plant management.

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Welding Rod Plant
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Welding Rod Plant

Price: 3000000 INR /Unit

Request To Call Back
  • Certifications ISO 9001:2008
  • Delivery Time 1 Week
  • Main Domestic Market All India
  • Minimum Order Quantity 1
  • Price 3000000 INR
  • Supply Ability 1 Per Day
  • Unit of Measure Unit/Units
  • Unit of Price Unit/Units
Welding Rod Plant is a highly productive industrial solution that is designed to produce large number of welding electrode with precision and accuracy. It is capable to make rods of different lengths and diameters that can be easily adjusted with the help of an intelligent control panel. The offered Welding Rod Plant has a sturdy horizontally aligned design that is capable to bear extreme loads. Buy from us this industrial machine at a low price range.
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Welding Electrode Machinery Plant
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Welding Electrode Machinery Plant

Price: 3000000 INR /Unit

Request To Call Back
  • Automation Grade Semi-Automatic/Automatic
  • Control System PLC Based Control Panel
  • Cooling System Integrated Water Cooling System
  • Delivery Time 1 Week
  • Dimension (L*W*H) 6500 mm x 2200 mm x 2300 mm
  • Drive Type Electric Motor Driven
  • Features High Speed, Precision manufacturing, Low maintenance
  • Machine Type Welding Electrode Machinery Plant
  • Main Domestic Market North India
  • Material Heavy Duty Mild Steel
  • Minimum Order Quantity 1
  • Noise Level < 75 dB(A)
  • Power Supply Three Phase, 415V AC, 50 Hz
  • Price 3000000 INR
  • Production Capacity 1500-2000 Kg per 8 Hour
  • Size Standard Industrial Size
  • Speed Variable (Adjustable depending on electrode type)
  • Supply Ability 1 Per Month
  • Unit of Measure Unit/Units
  • Unit of Price Unit/Units
  • Usage & Applications Manufacturing all types of welding electrodes
  • Weight 2700 kg (Approx)
  • Working Temperature Ambient (15C to 40C)

Deccan Dynamics is one of the leading manufacturer & exporter of Welding Electrode Machinery Plant in India. Well known experience in this market. Our range of Welding Electrode Machinery Plant is high quality & good service support.

Features ofWelding Electrode Machinery Plant :

  • Timely Delivery
  • Good Service Support
  • Quality commitment

Product details

  • Capacity 22000 kg per hour
  • Automation Grade Semi-Automatic
  • Frequency 50-60 Hz
  • Voltage 410V
  • Brand Deccan
  • Material MS
  • Country of Origin Made in India
  • Motor Speed 100 HP
  • Power Source Electric

DD 100

DD 200

DD 800

Cuts/ minute

Nos

100-120

180-200

600-800 cuts

Wire dia

mm

2.5- to 5.00

2.5- to 5.00

2.5- to 6.3

Cutting length

mm

250 to 450

250 to 450

300, 350 to 450

Speed

M/min

35-42

63-70

210-280

No. of straightening dies

Nos

5 T.C

5 T.C

7 T.C

No. of feed wheels

Nos

4

4

7

Cutter Nozzle

Material T.C

Material T.C

Material T.C

Power

Hp

5

8.5

28.5


Efficient Manufacturing for All Electrode Types

Suitable for the production of various welding electrodes, this plant offers remarkable flexibility with its size range from 2 mm to 5 mm. Its variable speed and automatic mechanisms provide versatility for manufacturing across different electrode types with optimum precision and quality control. Operators can easily customize settings for multiple product variants using the PLC-based touch screen panel.


Built for Productivity and Safety

Engineered for continuous high-volume output, the plant includes emergency stop and overload protection, centralized automatic lubrication, and a sturdy foundation area. These features help reduce downtime and enhance operational safety, ensuring smooth and reliable electrode production even in demanding industrial environments.


User-Friendly Maintenance and Control

Maintenance is minimized thanks to a centralized automatic lubrication system and premium construction components. The touch screen HMI provides real-time process data for streamlined adjustments, making the machine easy to operate. Integrated water cooling maintains optimal temperature and prolongs the plants serviceable life while keeping operations efficient.

FAQs of Welding Electrode Machinery Plant:


Q: How does the electrode coating process work in this machinery?

A: The plant uses an automatic powder feeding mechanism that precisely coats welding rods with flux material. Adjustments can be made via the PLC-based touch screen interface to accommodate different coating compositions and thicknesses as needed.

Q: What types of welding electrode sizes can be produced with this plant?

A: This machine is compatible with electrode diameters ranging from 2 mm to 5 mm, allowing the production of a broad spectrum of welding electrodes for various industrial and commercial applications.

Q: When is maintenance required, and what processes are automated?

A: Routine maintenance is minimal due to the centralized automatic lubrication system, which keeps key moving parts optimally lubricated. Most adjustments and operations, like cutting and wire feeding, are automated and monitored through the PLC HMI display.

Q: Where can this welding electrode machinery plant be installed?

A: The plant requires a foundation area of approximately 20 square meters and is suitable for standard industrial settings. Its robust structure and adaptable installation dimensions ensure it fits seamlessly into most manufacturing facilities.

Q: What is the electrode cutting process, and how is accuracy ensured?

A: A servo-controlled cutting system allows for precision length adjustment according to specified product requirements. This automated process ensures uniform length and high production accuracy for every batch of electrodes.

Q: What are the primary benefits of using this machine for manufacturers?

A: Key benefits include high-speed electrode production (up to 2000 kg per 8-hour shift), energy efficiency, precise manufacturing with low maintenance demands, and automated quality control, resulting in reduced downtime and operational costs.

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Welding Electrode Production Plant
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Welding Electrode Production Plant

Price: 3000000.00 INR /Unit

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  • Automation Grade Semi-Automatic
  • Control System PLC Controlled
  • Cooling System Air Cooling
  • Delivery Time 1 Week
  • Dimension (L*W*H) 8500 mm x 1500 mm x 2300 mm
  • Drive Type Electric Motor
  • Features High Efficiency, Low Maintenance, Robust Structure
  • Machine Type Welding Electrode Production Plant
  • Material Mild Steel & Stainless Steel
  • Minimum Order Quantity 1
  • Noise Level <70 dB
  • Power Supply Three Phase, 380-415V, 50 Hz
  • Price 3000000.00 INR
  • Production Capacity 5000-8000 Kg/Day
  • Size Standard Industrial Size
  • Speed 15-30 m/min
  • Supply Ability 1 Per Month
  • Unit of Measure Unit/Units
  • Unit of Price Unit/Units
  • Usage & Applications Welding Electrode Manufacturing
  • Weight 3,500 Kg
  • Working Temperature Up to 45C
This Welding Electrode Production Plant is designed and manufactured using advanced techniques under the supervision of highly skilled professionals. Widely used for producing welding electrodes our electrode production plant is highly appreciated by the clients for its flawless functionality and low maintenance features. Integrated with advanced automation components and accurate dies our plant is known for offer superior production flexibility. The offered plant is available in several specifications as per the requirements of customers at the most affordable price.

Applications ofWelding Electrode Production Plant :

  • Petro Chemical Industries
  • Heavy Engineering
  • Fertilizers Industries
  • Nuclear Power Plant





Versatile Production Capabilities

This plant expertly manufactures welding electrodes in various diameters and lengths, supporting rutile, basic, and cellulosic coatings. Tailored for industrial use, its flexibility meets diverse market needs while maintaining consistent quality and output.


Advanced System Integration

Thanks to integrated baking and drying chambers, automatic wire feeding, and PLC-based control, the production process is streamlined for efficiency. The system minimizes manual handling, ensuring safety, reliability, and a consistently high output.


Robust and Reliable Construction

Built with mild steel and stainless steel, the structure provides durability and longevity. The air cooling system, low operational noise (<70 dB), and dust collection make it suitable for continuous industrial operations under demanding conditions.

FAQs of Welding Electrode Production Plant:


Q: How does the automatic wire feeding system enhance production efficiency in this plant?

A: The automatic wire feeding system ensures consistent and precise delivery of wire, minimizing manual intervention. This leads to faster production speeds, reduces errors, and ultimately increases the daily output of welding electrodes.

Q: What electrode specifications can be produced with this machine?

A: The plant supports manufacturing electrodes with diameters from 2.5 mm to 5.0 mm and lengths from 300 mm to 450 mm, accommodating rutile, basic, and cellulosic coatings to fulfill a broad range of welding application requirements.

Q: When is onsite installation and commissioning provided?

A: Onsite installation and commissioning are available after machine delivery to your location in India or internationally, ensuring proper setup and smooth operation from the outset.

Q: Where can this production plant be installed?

A: Designed for standard industrial settings, the plant can be set up in factories or dedicated manufacturing facilities with access to a three-phase 380415V, 50 Hz power supply and adequate floor space for the plants dimensions.

Q: What is the production process of welding electrodes in this plant?

A: The process includes automatic wire feeding, precise coating application, integrated baking and drying in dedicated chambers, followed by quality checks. The PLC-controlled system ensures all steps are optimized for quality and efficiency.

Q: How many operators are required for optimal plant operation?

A: The welding electrode production plant is semi-automatic and requires only 2-3 operators to handle routine supervision, quality control, and basic maintenance, reducing labor costs and operational complexity.

Q: What are the main benefits of using this welding electrode plant?

A: Key benefits include high production capacity, low maintenance needs, robust and durable design, energy efficiency, built-in safety measures, and the ability to manufacture a wide range of electrode types efficiently.

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Welding Rod Production Plant
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Welding Rod Production Plant

Price: 3000000 INR /Unit

Request To Call Back
  • Automation Grade Fully Automatic
  • Control System PLC Based Control
  • Cooling System Water Cooled
  • Delivery Time 1 Week
  • Dimension (L*W*H) 18 m x 3 m x 2.5 m
  • Drive Type Electric Motor Driven
  • Features High efficiency, robust construction, energy saving, easy maintenance
  • Machine Type Welding Rod Production Plant
  • Material High-grade steel and industrial alloy
  • Minimum Order Quantity 1
  • Noise Level Below 75 dB
  • Power Supply 380V/50Hz, Three phase
  • Price 3000000 INR
  • Production Capacity 1500-2000 kg/hour
  • Size Standard Industrial Model
  • Speed Variable, up to 60 rods/minute
  • Supply Ability 1 Per Month
  • Unit of Measure Unit/Units
  • Unit of Price Unit/Units
  • Usage & Applications Manufacturing welding electrodes (welding rods)
  • Weight Approximately 12000 kg
  • Working Temperature Ambient to 45C

Working in compliance with the international quality parameters, we offer an impeccable range of Welding Rod Production Plant to the clients. Our machine is manufactured using the best quality raw material and latest techniques and highly appreciated by the clients for its easy to operate feature. Known for producing perfectly aligned welding rods our production plant is high in demand globally. Our esteemed clients can avail this production plant in various production capacities at highly competitive price, from us.

Applications of Welding Rod Production Plant :

  • Thermal & Hydel Power Plants
  • Industrial Machinery
  • Transportation Industries
  • Oil & Water pipe lines

Welding Rod Production Plant Specifications:

  • Automation Grade Semi-Automatic
  • Phase 3 Phase
  • Brand Deccan
  • Material MS ( Body )
  • Production Capacity 21000 kg per hour
  • Power Source Electric
  • Voltage 440V
  • Surface Finishing Color Coated
  • Country of Origin Made in India
  • Motor Power 100 HP



Precision and Flexibility

The plant offers adjustable coating thickness, catering to specific welding electrode requirements, while accommodating a versatile range of rod diameters and lengths. This flexibility makes it ideal for manufacturers seeking tailored solutions for diverse industries. Automated features streamline the entire production process, ensuring consistent quality and heightened productivity.


Advanced Automation and Safety

With an intelligent PLC-based control system, the plant allows precise operation and monitoring. Automatic feeding, powder mixing, and electrode cutting reduce manual handling and potential errors. Built-in safety features such as emergency stop and overload protection prioritize the operators wellbeing, while centralized lubrication ensures longevity with minimal maintenance.


Turnkey Installation and Support

Our service includes comprehensive on-site installation and hands-on training, empowering your staff to operate the system efficiently. The standardized industrial design, composed of high-grade steel and industrial alloy, ensures durability and reliability even under continuous production, while integrated packaging and energy-saving features add value for manufacturers.

FAQs of Welding Rod Production Plant:


Q: How does the adjustable coating thickness benefit welding rod production?

A: The adjustable coating thickness enables manufacturers to tailor welding rods to meet specific industrial and client requirements, enhancing product versatility and ensuring optimal performance for each application.

Q: What is the process flow of the production plant from raw material to packaged rod?

A: The process begins with automatic rod feeding, followed by integrated powder mixing, precise coating application, baking in the built-in oven, automated cutting and trimming, and finally packaging via the integrated conveyor. Each stage is monitored and controlled for consistency.

Q: When and where is on-site installation and training provided?

A: On-site installation and training are provided at the customers facility upon delivery of the equipment. Our expert technicians ensure the system is correctly set up and your operators are fully trained before production commences.

Q: What types of safety measures are incorporated in the plant?

A: The production plant includes emergency stop buttons, overload protection, and a centralized automatic lubrication system to minimize risks and ensure operator safety during operation.

Q: Which rod specifications can the plant accommodate?

A: The plant is designed for rod diameters between 2.5 mm and 5.0 mm and lengths ranging from 300 mm to 450 mm, making it suitable for a wide array of welding electrode sizes commonly used in different industries.

Q: How many operators are required per shift to run the machine efficiently?

A: The fully automatic system requires only 1-2 operators per shift, maximizing efficiency and reducing labor costs while maintaining high-quality output.

Q: What are the primary benefits of choosing this integrated production plant for electrode manufacturing?

A: Key benefits include high efficiency (up to 60 rods/minute), robust construction, energy savings, easy maintenance, advanced automation, reliable safety measures, reduced noise, and comprehensive after-sales support, making it an ideal choice for professional manufacturers, exporters, and suppliers.

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Welding Electrode Plant Slug Press
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Welding Electrode Plant Slug Press

Price: 350000.0 INR /Unit

Request To Call Back
  • Automation Grade Semi-Automatic / Automatic (as per model)
  • Control System PLC based control panel
  • Cooling System Air / Water Cooled
  • Delivery Time 6 Week
  • Dimension (L*W*H) 2100 x 1200 x 1700 mm
  • Drive Type Mechanical
  • Features High precision, robust design, easy maintenance, user-friendly operation
  • Machine Type Slug Press
  • Main Domestic Market All India, North India
  • Main Export Market(s) Asia, Australia, Central America, North America, South America, Eastern Europe, Middle East, Africa
  • Material Heavy duty mild steel fabrication with wear-resistant components
  • Minimum Order Quantity 1
  • Noise Level Less than 80 dB
  • Payment Terms Cheque
  • Power Supply 3 Phase, 415V, 50Hz
  • Price 350000.0 INR
  • Production Capacity up to 7-10 tons/day
  • Sample Available No
  • Sample Policy Contact us for information regarding our sample policy
  • Size Standard and customizable
  • Speed 40-60 strokes/minute
  • Supply Ability 5 Per Week
  • Unit of Measure Unit/Units
  • Unit of Price Unit/Units
  • Usage & Applications Forming welding electrode slugs from coated material
  • Weight 2500 kg (approx)
  • Working Temperature Ambient to 40C

We are a remarkable entity, engaged in offering a superior quality assortment of Welding Electrode Slug Press. The offered press is designed and developed by our experts using excellent quality metal alloy in adherence with set industry standards. This press is suitable for pressing various types of metal sheets in the desired shape. Available in various specifications as per the specific needs of clients, we offer this product at very nominal price.

Welding Electrode Slug PressSpecification :-

Plant capacity


1

3

5

7

8

10

Press Capacity

Tons

7

7

20

20

30

30

Normal Working Pressure

Kg / cm2

80

80

80

80

80

80

Max. Operating Pressure

Kg / cm2

90

90

90

90

90

90

Stroke

mm

200

200

250

250

250

250

Piston Rod Size

mm

Dia 56

Dia 56

Dia 90

Dia 90

Dia 110

Dia 110

Flux Cylinder Bore

mm

100

110

145

145

205

220

Main Hydraulic cylinder Bore

mm

100

100

160

160

210

210

Power

HP

3

3

5

5

10

10

Door Cylinder Bore

mm

Dia 50

Dia 50

Dia 50

Dia 50

Dia 70

Dia 70

Cake Height

mm

100-125

100-125

100-150

100-150

100-150

100-150

Door Cylinder Piston rod Size

mm

Dia 25

Dia 25

Dia 25

Dia 25

Dia 36

Dia 36

Unit Pressure on Flux at 90 Kg / cm2

Kg / cm2

90

70

100

100

80

80

Welding Electrode Slug PressFeatures :-

  • Easy installation
  • Simple operation
  • Precision engineering
  • Longer functional life


Engineered for High-Performance Production

This slug press delivers consistent performance with a mechanical drive and robust ram diameter, achieving remarkable production rates. Capable of continuous or intermittent operation, it aligns with demanding manufacturing schedules, handling up to 7-10 tons of electrode slugs per day. The integration of an automatic lubrication system and high-precision controls ensures smooth and reliable output.


Superior Design & User-Centric Features

Constructed from heavy-duty mild steel with wear-resistant parts, the machine is treated with anti-corrosive paint for longevity. It incorporates a PLC-based control panel for intuitive operation, short die changing time for reduced downtime, and a quiet work environment. The centralized lubrication and basic RCC foundation requirement contribute to easy maintenance and stable installation.


Flexible Automation & Application Versatility

Available in semi-automatic or fully automatic models, the slug press accommodates varying production needs. Its size can be tailored to specific requirements, ensuring adaptability for welding electrode manufacturers, exporters, and suppliers. The advanced cooling and electrical systems further enhance operational safety and reliability. Suitable for use across India and beyond, it is a trusted solution for forming welding electrode slugs.

FAQs of Welding Electrode Plant Slug Press:


Q: How does the stroke adjustment work in both manual and automatic modes on the Welding Electrode Plant Slug Press?

A: The stroke adjustment feature allows operators to modify the rams movement to suit different production needs. In manual mode, settings are adjusted mechanically, while in automatic mode, adjustments are made via the PLC control panel for precise, repeatable stroke lengths, enhancing flexibility and production efficiency.

Q: What is the typical process for changing dies, and how long does it take?

A: Die changing on this slug press is a streamlined process, typically completed in less than 5 minutes. This is facilitated by easy-access design features, minimal tool requirements, and user-friendly controls, significantly reducing downtime during production runs.

Q: When should the automatic lubrication system be checked or serviced?

A: The automatic centralized lubrication system is designed for continuous operation and should be inspected during routine machine maintenance, typically following the manufacturers recommended schedule or if unusual wear or noise is detected. Regular checks ensure optimal function and longevity of key components.

Q: Where is the ideal location to install the machine, and what are the foundation requirements?

A: The machine should be installed in a well-ventilated industrial workspace with ambient temperatures up to 40C. A basic RCC (reinforced cement concrete) foundation is required to support its weight of approximately 2,500 kg, ensuring stable performance and minimizing vibrations during operation.

Q: What are the main benefits of choosing this slug press for welding electrode production?

A: Key advantages include high precision, robust and durable design, easy maintenance, quick die changing, safe operation (with electrical overload and short-circuit protection), and noise levels below 80 dB. It offers high productivity, flexibility in automation grade, and reliable performance for continuous or custom production needs.

Q: How is the machine protected from electrical issues, and what safety features are integrated?

A: The press is equipped with overload and short-circuit protection mechanisms to safeguard electrical systems and operators. The PLC-based control panel further enhances safety by providing fault monitoring and automatic shutdown in case of detected anomalies.

Q: What materials and finishing are used in the construction of this slug press?

A: The machine is fabricated from heavy-duty mild steel and incorporates wear-resistant components. Its surface is treated with anti-corrosive paint, ensuring resistance to industrial environments and reducing maintenance requirements over its operational lifespan.

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Industrial Welding Electrode Plant
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Industrial Welding Electrode Plant

Price: 3000000 INR /Unit

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  • Automation Grade Semi-Automatic/Automatic
  • Control System PLC / Manual control based
  • Cooling System Air/Water cooled
  • Delivery Time 1 Week
  • Dimension (L*W*H) Approx. 18 ft x 8 ft x 8.5 ft
  • Drive Type Electric Motor Driven
  • Features High precision feeding, robust structure, easy operation, energy efficient, corrosion resistant
  • Machine Type Welding Electrode Production Plant
  • Main Domestic Market North India
  • Main Export Market(s) Middle East, Australia, North America, Asia, South America, Eastern Europe, Western Europe, Africa, Central America
  • Material Mild Steel structure with stainless steel contact parts
  • Minimum Order Quantity 1
  • Noise Level Below 70 dB
  • Power Supply 380V / 415V, 3 Phase, 50/60 Hz
  • Price 3000000 INR
  • Production Capacity 500 kg/hr to 1500 kg/hr (Depends on Model)
  • Size Standard & customized sizes available
  • Speed Variable, up to 60 m/min
  • Supply Ability 1 Per Month
  • Unit of Measure , , Unit/Units
  • Unit of Price Unit/Units
  • Usage & Applications For manufacturing welding electrodes of various types (Mild Steel, Stainless Steel, etc.)
  • Weight 3200 Kg (approx.)
  • Working Temperature 5C to 45C
Since 1989, we have been indulged in manufacturing, exporting and supplying Industrial Welding Electrode Plant. The offered plant is assembled under the supervision of our experienced engineers by utilizing quality approved components. This plant finds its important application in manufacturing of welding electrodes. Moreover, the provided Industrial Welding Electrode Plant can be availed from us by our clients at marginal rates.

Features ofIndustrial Welding Electrode Plant :

  • Longer service life
  • Impeccable performance
  • Efficient functionality
  • Trouble free maintenance



Versatile Electrode Manufacturing

This electrode plant accommodates diverse coating types such as rutile, basic, cellulosic, iron powder, and special grades, enabling the versatile production of welding electrodes for mild steel, stainless steel, and specialty applications. Its adaptable design caters to both standard and customized sizes, making it a powerful solution for varied industrial needs.


Advanced Automation and Control

Equipped with automatic feeding, wire straightening, variable conveyor speed, and PLC/manual control options, the plant ensures streamlined operations and precise electrode production. The integration of safety covers, overload protection, and IP54 rated electrical panels provides a safe and controlled manufacturing environment.


Efficiency and Durability

Engineered from mild steel with stainless steel contact parts, the plant offers high durability and corrosion resistance. Its energy-efficient systems, low-noise operation, and efficient cooling mechanisms (air/water cooled) ensure reliable, long-term performance with reduced operational costs.

FAQs of Industrial Welding Electrode Plant:


Q: How does the plant ensure precise coating on welding electrodes?

A: The plant uses an automatic hopper with variable feed speed and a precise wire straightener to deliver consistent binding material and wire alignment, ensuring uniform and accurate coating application for each electrode regardless of typerutile, basic, cellulosic, iron powder, or special coatings.

Q: What applications and electrode types can be manufactured with this plant?

A: This electrode production plant supports the manufacture of various welding electrodes, including mild steel, stainless steel, and specialty types, with coating options such as rutile, basic, cellulosic, iron powder, and custom compositions to suit industrial welding needs.

Q: When is the ideal time to utilize the variable speed feature of the conveyor system?

A: The variable speed control is beneficial during model changeover, adjustments for electrode diameter (2.5 mm to 6 mm), and optimizing throughput to match specific production ratesup to 60 meters per minutehelping maintain quality and efficiency under different operating conditions.

Q: Where are safety features integrated in the electrode plant?

A: Safety features such as overload protection, emergency stops, safety covers, and IP54 electrical panels are built into critical sections of the plant including feeding, extrusion, and electrical components, ensuring operator protection and machine reliability during all phases of operation.

Q: What is the process for automating material and wire feeding?

A: Material feeding is automated via a hopper with variable feed speed for binding agents, while wire feeding is managed by an automatic wire feeder paired with a precise wire straightener, both controlled by a PLC or manual interface. This coordination streamlines electrode fabrication and enhances production consistency.

Q: How does the plant benefit industrial manufacturers?

A: Manufacturers benefit from high production capacity (500 kg/hr to 1500 kg/hr), reduced downtime, energy efficiency (2248 kW/hr power consumption), robust construction for long life, customizable configuration, and seamless operation, resulting in cost-effective, scalable electrode manufacturing.

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Welding Electrode Extrusion Plant
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Welding Electrode Extrusion Plant

Price: 3000000 INR /Unit

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  • Automation Grade Semi Automatic
  • Control System PLC Based Automatic Controls
  • Cooling System Water Cooling
  • Delivery Time 1 Week
  • Dimension (L*W*H) Approx. 4,200 mm x 1,350 mm x 2,300 mm
  • Drive Type Electric
  • Machine Type Welding Electrode Extrusion Plant
  • Main Domestic Market North India
  • Main Export Market(s) South America, Eastern Europe, Western Europe, Africa, Australia, Middle East, Asia, North America, Central America
  • Material Mild Steel (MS), Stainless Steel Parts
  • Minimum Order Quantity 1
  • Noise Level Low (<75 dB)
  • Power Supply Three Phase, 440 V, 50 Hz
  • Price 3000000 INR
  • Production Capacity 500 to 800 kg/hr
  • Size Standard Industrial Size
  • Speed Variable, up to 40 RPM
  • Supply Ability 1 Per Month
  • Unit of Measure Unit/Units
  • Unit of Price Unit/Units
  • Usage & Applications Welding Electrode Manufacturing
  • Weight Approx. 3,500 kg
  • Working Temperature Ambient to 60C

We are instrumental in providing our clients a comprehensive range of Welding Electrode Extrusion Plant that is used in welding electrode manufacturing industry for straightening of metal wire used to manufacture electrode. This plant is precisely engineered using the finest quality components and ultra-modern technology as per the set industry norms. Further, offered highly efficient plant available in varied capacities to meet the different needs of clients. We offer this quality tested Welding Electrode Extrusion Plant at market leading price to the clients.

Specifications :

Plant Capacity MT/8 Hr.sft

Extrusion Force (Ton)

Power (KW)

Flux Cylinder Capacity (Lt)

Flux Discharge
cc/Min

1

36

2.25

3.5

800

3

65

3.75

7

2500

5

130

11.25

15

4500

8

225

18.75

33

7000

Features ofWelding Electrode Extrusion Plant :

  • Superior performance
  • Energy efficient
  • Robust construction
  • Longer service life


Advanced Control System

The plant integrates a state-of-the-art PLC-based automatic control system that ensures consistent quality and operational safety. Operators benefit from precise automation while still retaining manual oversight where necessary, making it ideal for semi-automatic workflows.


Flexible and Robust Production

With a variable speed drive reaching up to 40 RPM and a high production capacity of 500 to 800 kg/hr, this extrusion plant is suitable for both medium and large-scale manufacturing facilities. Its construction using mild steel and stainless steel parts guarantees longevity and robustness.


Efficient Cooling and Low Noise Operation

The integrated water cooling system maintains optimal working temperatures from ambient up to 60C, extending equipment life and ensuring safe, reliable production. The plants design minimizes noise levels, keeping operational sound below 75 dB for a better workplace environment.

FAQs of Welding Electrode Extrusion Plant:


Q: How does the PLC-based automatic control system enhance plant operations?

A: The PLC-based automatic control system streamlines and automates various operations within the plant, improving accuracy, consistency, and efficiency in electrode manufacturing while reducing human error and production downtime.

Q: What are the typical applications of this welding electrode extrusion plant?

A: This plant is primarily used in the manufacturing of welding electrodes, catering to industries that require high-quality, mass-produced electrodes for metal joining and fabrication processes.

Q: When should the water cooling system be engaged during operation?

A: The water cooling system is typically used throughout the production process, especially when the working temperature approaches the upper limit of 60C, to efficiently dissipate heat generated during extrusion and protect the machinery.

Q: Where can this extrusion plant be installed?

A: It is suitable for installation in standard industrial manufacturing settings with access to a three-phase, 440 V power supply. Its size and weight call for solid industrial flooring and adequate space for safe operation and maintenance.

Q: What is the process flow of electrode manufacturing in this plant?

A: The plant mixes raw materials, extrudes the coated electrodes using controlled speeds up to 40 RPM, and employs automated PLC controls for precise handling. The electrodes are then cooled, cut to length, and prepared for packaging.

Q: How does variable speed benefit the electrode production process?

A: Variable speed operation allows for fine-tuning the extrusion rate to match production targets and electrode specifications, enhancing product quality and enabling flexibility according to different manufacturing requirements.

Q: What maintenance practices ensure efficient and reliable plant operation?

A: Regular inspection of the PLC system, timely servicing of the water cooling system, lubrication of moving parts, and routine cleaning of mild steel and stainless steel components are crucial for maintaining long-term efficiency and reliability.

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Welding rod Straightening and Cutting Machine
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Welding rod Straightening and Cutting Machine

Price: 525000.0 INR /Unit

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  • Automation Grade Automatic
  • Control System PLC Control Panel
  • Cooling System Air Cooling
  • Delivery Time 6 Week
  • Dimension (L*W*H) 2300 mm x 700 mm x 1200 mm (approx.)
  • Drive Type Electric Motor Driven
  • Machine Type Welding Rod Straightening and Cutting Machine
  • Main Domestic Market All India, North India
  • Main Export Market(s) Asia, Australia, Central America, Eastern Europe, Western Europe, North America, South America, Africa, Middle East
  • Material Heavy Duty Steel Structure
  • Minimum Order Quantity 1
  • Noise Level 65 dB
  • Payment Terms Cheque
  • Power Supply 380V / 50Hz / 3 Phase
  • Price 525000.0 INR
  • Production Capacity 30 60 meters per minute
  • Sample Available No
  • Sample Policy Contact us for information regarding our sample policy
  • Size Standard/Customizable
  • Speed Adjustable/Variable Speed
  • Supply Ability 10 Per Month
  • Unit of Measure Unit/Units
  • Unit of Price Unit/Units
  • Usage & Applications Welding Rod Straightening and Cutting
  • Weight 800 kg (approx.)
  • Working Temperature 0C 45C

Backed by the team of experienced professionals, we have been able to manufacture, export and supply an extensive range of Wire Straightening and Cutting Machine. This machine is designed and manufactured by our professionals using quality tested components with the help of cutting-edge technology. The offered machine is widely used for straightening and cutting of wires. Our valuable clients can avail this Wire Straightening Cutting Machine from us in varied specifications at very reasonable rates.

Specifications of different Models :-

DD 100

DD 200

DD 800

Cuts/minute

Nos.

100 - 120

180 - 200

600 -800 cuts

Wire Dia

mm

2.5 to 5.00

2.5 to 5.00

2.5 to 6.3

Cutting Length

mm

250 to 450

250 to 450

300, 350 & 450

Speed

M/min

35 - 42

63 -70

210 -280

No. of Straightening dies

Nos.

5 T.C.

5 T.C.

7 T.C.

No. of Feed Wheels

Nos.

4

4

7

Cutter Nozzle

Material T.C.

Material T.C.

Material T.C.

Power

HP

5

8.5

28.5

Applications in Industries :-

  • Metal Processing Sector
  • Fabrication activities
  • Automobile Sector
  • Electrical Industry

Features :-

  • Excellent performance
  • Easy installation
  • Longer service life
  • Energy efficient

Wire Straightening and Cutting Machine Details

  • Brand Deccan
  • Automation Grade Automatic
  • Phase 3 Phase
  • Material MS ( Body )
  • Power Source Electric
  • Surface Finishing Color Coated
  • Frequency 50-60 Hz
  • Voltage 410V
  • Country of Origin Made in India
  • Automatic Grade Automatic
  • Max. Inlet Diameter 90 mm
  • Capacity 17000 kg per hour



Efficient Production for Welding Rod Processing

The machine automates welding rod straightening and cutting, delivering consistent production speeds between 30 and 60 meters per minute. Its precision control via the PLC panel ensures quality output for manufacturers, exporters, and suppliers. Designed for rugged industrial use, it boosts efficiency by minimizing manual intervention and maximizing output.


Adaptable and User-Friendly Operation

Featuring adjustable speed controls and a modern PLC control system, this machine can handle varying production demands. The air cooling system ensures optimal functioning at working temperatures from 0C to 45C, while its low noise operation provides a safer, quieter workplace. It is built for both standard and custom rod sizes, offering flexibility for different applications.

FAQs of Welding rod Straightening and Cutting Machine:


Q: How does the Welding Rod Straightening and Cutting Machine operate?

A: The machine runs on an electric motor connected to a 380V, 3-phase power supply. It uses a PLC control panel to automate the straightening and cutting process, making adjustments easy and efficient. Operators simply set the parameters, feed the welding rods, and let the machine handle production automatically.

Q: What types of welding rods can this machine process?

A: This machine is engineered to handle a range of welding rods crafted from various metals, with capabilities for both standard and customized lengths and diameters. Its strong steel structure ensures durability while adapting to diverse rod specifications.

Q: When should the speed be adjusted during operation?

A: Speed adjustments depend on the diameter, material, and final requirements of the welding rods. The adjustable drive allows operators to modify production rates from 30 to 60 meters per minute to suit specific project needs or material types.

Q: Where can this machine be installed and used?

A: It is suitable for manufacturing facilities, workshops, and factories engaged in welding rod production and supply. Thanks to its robust build, it is particularly appropriate for heavy-duty industrial environments found across India and internationally.

Q: What is the maintenance process for this machine?

A: Routine maintenance involves inspecting and cleaning the air cooling system, checking electrical connections, and lubricating moving parts. Following the manufacturers schedule helps ensure reliable performance and extends the machines lifespan.

Q: How does the PLC control system benefit the user?

A: The PLC control system simplifies machine operation by enabling quick setup, precise parameter control, and automatic production processes. It increases accuracy, reduces errors, and minimizes the need for constant supervision, leading to higher productivity.

Q: What are the advantages of using this machine for welding rod processing?

A: Utilizing this machine enhances efficiency, assures precise and consistent rod straightening and cutting, and significantly reduces manual labor. Its automatic operation, low noise, and reliable performance make it a valuable addition for high-volume and quality-driven welding rod production.

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Contact Details
DECCAN DYNAMICS
GST : 33AABFD6200G1Z5
  • 21, Deccan Estate, MAK India Mill Road, Goldwins, Civil Aerodrome Post, Coimbatore - 641014, Tamil Nadu, India
  • Phone :08045478852
  • Mr. P. Swaminathan (Managing Director)
  • Mobile :08045478852
  • Mr. T. S. Raghunathan (Manager)
  • Mobile :08045478852
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