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Welding Rod Plant

Name: Welding Rod Plant
Brand: DECCAN DYNAMICS
Price: 3000000 INR
Availability: InStock

Price 3000000 INR/ Unit

Get a Price/Quote

MOQ : 1 Unit

Welding Rod Plant Specification

Working Temperature
Ambient to 50C

Weight
Approximately 3500 kg

Usage & Applications
Manufacturing of welding electrodes/rods

Material
Mild Steel with corrosion protective coating

Drive Type
Electric Motor Driven

Speed
120-150 rods/min

Control System
PLC Based Control Panel

Dimension (L*W*H)
Approx. 6500 x 1800 x 2000 mm

Power Supply
380V/415V, 50Hz, 3 Phase

Noise Level
Below 80 dB

Production Capacity
1000-2000 kg per shift

Cooling System
Water Cooled System

Machine Type
Welding Rod Making Machine

Automation Grade
Semi-Automatic

Size
Standard Industrial Size

Features
High productivity, easy operation, robust construction, precise coating

Coating Type Supported
Rutile, Basic, Cellulosic, Iron Powder Electrode Types

Stick Handling System
Integrated Conveyor System

Safety Features
Emergency Stop, Interlocks, Safety Guards

Coating Thickness Tolerance
0.05 mm

Lubrication System
Centralized Automatic Lubrication

Compressed Air Requirement
5-7 bar

Electrode Diameter Range
2.0 mm to 5.0 mm

Electrode Length
300 mm to 450 mm

Rated Voltage
380-415V

Operator Requirement
2-3 persons per shift

Surface Finish
Powder Coated Body

Electric Consumption
8-12 kW/h (depending on model)

Feeding System
Automatic Wire Feeding

Welding Rod Plant Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
1 Unit Per Day

Delivery Time
1 Week

Main Domestic Market
All India

Certifications
ISO 9001:2008

About Welding Rod Plant

Welding Rod Plant is a highly productive industrial solution that is designed to produce large number of welding electrode with precision and accuracy. It is capable to make rods of different lengths and diameters that can be easily adjusted with the help of an intelligent control panel. The offered Welding Rod Plant has a sturdy horizontally aligned design that is capable to bear extreme loads. Buy from us this industrial machine at a low price range.

High Efficiency and Versatility

Designed for commercial use, the Welding Rod Plant delivers high productivity of up to 150 rods per minute, supporting electrode sizes from 2 mm to 5 mm. Its advanced automation-including automatic wire feeding and centralized lubrication-reduces manual intervention and boosts consistency. The system's flexibility allows for the production of rutile, basic, cellulosic, and iron powder coated electrodes, accommodating diverse industrial welding needs.

Robust Construction and Safety

Constructed from corrosion-protected mild steel, the plant boasts a powder coated finish for longevity. Safety is paramount, with emergency stop mechanisms, interlocks, and safety guards integrated throughout. The water-cooled system manages operational heat effectively, ensuring reliability during continuous production. Low noise levels (below 80 dB) enhance the working environment for operators.

User-Friendly Operation and Maintenance

This plant is operated by 2-3 persons per shift and features a user-friendly PLC control panel for effortless monitoring and adjustments. Routine maintenance is simplified by the centralized automatic lubrication system. Operator safety, machine longevity, and efficiency are considered in every aspect of the machine's design, making daily operations smooth and hassle-free.

FAQ's of Welding Rod Plant:

Q: How does the automatic wire feeding system work in this welding rod plant?

A: The automatic wire feeding system streamlines the electrode manufacturing process by consistently supplying the core wire to the coating area. This automation maintains a steady production pace and ensures uniformity in electrode dimensions, minimizing manual errors and optimizing the overall plant efficiency.

Q: What types of electrode coatings can be produced with this plant?

A: This welding rod plant accommodates various electrode coatings, including rutile, basic, cellulosic, and iron powder types. This versatility allows manufacturers to cater to a broad range of welding applications across different industries.

Q: When is maintenance required, and how is it performed?

A: Routine maintenance is recommended at regular intervals, depending on usage intensity. The plant's centralized automatic lubrication system reduces manual maintenance needs by ensuring all moving parts are continuously lubricated. Additional checks include safety system inspections and periodic cleaning of the cooling and feeding components.

Q: Where can this welding rod plant be installed?

A: This plant is ideally suited for industrial environments with proper electrical connections (380V/415V, 3-phase) and compressed air supply (5-7 bar). Its standard industrial size makes it compatible with most factory floors. It is commonly used by electrode manufacturers, exporters, and suppliers across India and globally.

Q: What is the typical process for manufacturing electrodes using this machine?

A: The manufacturing process starts with automatic wire feeding, precision coating, drying, and then cutting to the specified length (300-450 mm). Integrated conveyor systems and PLC controls ensure a smooth workflow, while quality and coating thickness are maintained within tight tolerances.

Q: How does the machine benefit manufacturers and operators?

A: Manufacturers benefit from high productivity (up to 2000 kg per shift), precise coating application, and reduced labour requirements due to automation. Operators appreciate the intuitive PLC interface, centralized lubrication, and robust safety features, all contributing to safer, more efficient operations.

Q: What are the primary usage and application areas for the welding rods produced by this plant?

A: The welding rods manufactured with this plant are extensively used in construction, shipbuilding, automotive, machinery fabrication, and general metalwork, providing consistent performance and quality across critical welding applications.

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