Send InquiryWelding Rod Plant
Price 3000000 INR/ Unit
MOQ : 1 Unit
Welding Rod Plant Specification
- Size
- Standard Industrial Size
- Noise Level
- Below 80 dB
- Features
- High productivity, easy operation, robust construction, precise coating
- Control System
- PLC Based Control Panel
- Dimension (L*W*H)
- Approx. 6500 x 1800 x 2000 mm
- Material
- Mild Steel with corrosion protective coating
- Power Supply
- 380V/415V, 50Hz, 3 Phase
- Automation Grade
- Semi-Automatic
- Machine Type
- Welding Rod Making Machine
- Production Capacity
- 1000-2000 kg per shift
- Usage & Applications
- Manufacturing of welding electrodes/rods
- Cooling System
- Water Cooled System
- Working Temperature
- Ambient to 50C
- Speed
- 120-150 rods/min
- Weight
- Approximately 3500 kg
- Drive Type
- Electric Motor Driven
- Coating Type Supported
- Rutile, Basic, Cellulosic, Iron Powder Electrode Types
- Electrode Diameter Range
- 2.0 mm to 5.0 mm
- Feeding System
- Automatic Wire Feeding
- Surface Finish
- Powder Coated Body
- Electrode Length
- 300 mm to 450 mm
- Compressed Air Requirement
- 5-7 bar
- Safety Features
- Emergency Stop, Interlocks, Safety Guards
- Electric Consumption
- 8-12 kW/h (depending on model)
- Rated Voltage
- 380-415V
- Lubrication System
- Centralized Automatic Lubrication
- Stick Handling System
- Integrated Conveyor System
- Coating Thickness Tolerance
- 0.05 mm
- Operator Requirement
- 2-3 persons per shift
Welding Rod Plant Trade Information
- Minimum Order Quantity
- 1 Unit
- Supply Ability
- 1 Unit Per Day
- Delivery Time
- 1 Week
- Main Domestic Market
- All India
- Certifications
- ISO 9001:2008
About Welding Rod Plant
Welding Rod Plant is a highly productive industrial solution that is designed to produce large number of welding electrode with precision and accuracy. It is capable to make rods of different lengths and diameters that can be easily adjusted with the help of an intelligent control panel. The offered Welding Rod Plant has a sturdy horizontally aligned design that is capable to bear extreme loads. Buy from us this industrial machine at a low price range.
High Efficiency and Versatility
Designed for commercial use, the Welding Rod Plant delivers high productivity of up to 150 rods per minute, supporting electrode sizes from 2 mm to 5 mm. Its advanced automation-including automatic wire feeding and centralized lubrication-reduces manual intervention and boosts consistency. The system's flexibility allows for the production of rutile, basic, cellulosic, and iron powder coated electrodes, accommodating diverse industrial welding needs.
Robust Construction and Safety
Constructed from corrosion-protected mild steel, the plant boasts a powder coated finish for longevity. Safety is paramount, with emergency stop mechanisms, interlocks, and safety guards integrated throughout. The water-cooled system manages operational heat effectively, ensuring reliability during continuous production. Low noise levels (below 80 dB) enhance the working environment for operators.
User-Friendly Operation and Maintenance
This plant is operated by 2-3 persons per shift and features a user-friendly PLC control panel for effortless monitoring and adjustments. Routine maintenance is simplified by the centralized automatic lubrication system. Operator safety, machine longevity, and efficiency are considered in every aspect of the machine's design, making daily operations smooth and hassle-free.
FAQ's of Welding Rod Plant:
Q: How does the automatic wire feeding system work in this welding rod plant?
A: The automatic wire feeding system streamlines the electrode manufacturing process by consistently supplying the core wire to the coating area. This automation maintains a steady production pace and ensures uniformity in electrode dimensions, minimizing manual errors and optimizing the overall plant efficiency.Q: What types of electrode coatings can be produced with this plant?
A: This welding rod plant accommodates various electrode coatings, including rutile, basic, cellulosic, and iron powder types. This versatility allows manufacturers to cater to a broad range of welding applications across different industries.Q: When is maintenance required, and how is it performed?
A: Routine maintenance is recommended at regular intervals, depending on usage intensity. The plant's centralized automatic lubrication system reduces manual maintenance needs by ensuring all moving parts are continuously lubricated. Additional checks include safety system inspections and periodic cleaning of the cooling and feeding components.Q: Where can this welding rod plant be installed?
A: This plant is ideally suited for industrial environments with proper electrical connections (380V/415V, 3-phase) and compressed air supply (5-7 bar). Its standard industrial size makes it compatible with most factory floors. It is commonly used by electrode manufacturers, exporters, and suppliers across India and globally.Q: What is the typical process for manufacturing electrodes using this machine?
A: The manufacturing process starts with automatic wire feeding, precision coating, drying, and then cutting to the specified length (300-450 mm). Integrated conveyor systems and PLC controls ensure a smooth workflow, while quality and coating thickness are maintained within tight tolerances.Q: How does the machine benefit manufacturers and operators?
A: Manufacturers benefit from high productivity (up to 2000 kg per shift), precise coating application, and reduced labour requirements due to automation. Operators appreciate the intuitive PLC interface, centralized lubrication, and robust safety features, all contributing to safer, more efficient operations.Q: What are the primary usage and application areas for the welding rods produced by this plant?
A: The welding rods manufactured with this plant are extensively used in construction, shipbuilding, automotive, machinery fabrication, and general metalwork, providing consistent performance and quality across critical welding applications.
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Contact Details
DECCAN DYNAMICS
GST : 33AABFD6200G1Z5
GST : 33AABFD6200G1Z5
- 21, Deccan Estate, MAK India Mill Road, Goldwins, Civil Aerodrome Post, Coimbatore - 641014, Tamil Nadu, India
- Phone :08045478852
- deccandynamics@yahoo.com
Send Inquiry- Mr. P. Swaminathan (Managing Director)
- Mobile :08045478852
- Mr. T. S. Raghunathan (Manager)
- Mobile :08045478852
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