Product Description
Specification
- Production Capacity 21000 kg per hour
- Automation Grade Semi-Automatic
- Phase 3 Phase
- Material MS ( Body )
- Power Source Electric
- Voltage 440V
- Surface Finishing Color Coated
- Country of Origin Made in India
- Motor Power 100 HP
Versatile Electrode ProductionThe plant accommodates electrode diameters from 2.0 mm to 5.0 mm and stick lengths between 250 mm and 450 mm, supporting a comprehensive array of welding requirements. Multiple coating types, including rutile, basic, cellulosic, and iron powder, are easily handled, ensuring adaptability for diverse applications.
High Efficiency & Safety FeaturesAn integrated wire straightening precision of 0.05 mm and a powerful 1000 kg/batch baking oven drive high output-up to 6 tons per day. The system incorporates electrical safety elements such as overload protection and emergency stop, maintaining operational security for continuous, dependable performance.
User-Friendly Automation & CustomizationWith options for semi-automatic or automatic operation, the plant's PLC-based control panel promotes intuitive workflow management. Adjustable production speeds, customizable dimensions, advanced cooling, and an industrial-grade anti-corrosive finish collectively offer flexibility, robust longevity, and ease of maintenance.
FAQ's of welding electrode plant in Egypt:
Q: How is the welding electrode plant operated and controlled?
A: The plant is equipped with a PLC-based control panel, allowing easy management of semi-automatic or automatic production processes. This user-friendly system helps operators monitor, adjust speeds, and maintain consistent output with minimal manual intervention.
Q: What is the typical production capacity and cycle time of the plant?
A: The plant can produce up to 6 tons of welding electrodes per day, with an adjustable speed of up to 1200 rods per hour. Each batch cycle takes approximately 2.5 hours, efficiently supporting large-scale industrial production needs.
Q: What coating types and electrode sizes can the plant handle?
A: It supports rutile, basic, cellulosic, and iron powder coatings. Electrode diameters range from 2.0 mm to 5.0 mm, and stick lengths from 250 mm to 450 mm, making the plant suitable for a variety of welding applications.
Q: Where can this electrode plant be utilized?
A: This versatile plant is ideal for manufacturing welding electrodes used in industrial, construction, and infrastructure projects across Egypt and beyond. Its adaptability makes it suitable for both large-scale and specialized electrode production.
Q: What safety features are included in the plant's design?
A: The system integrates electrical safety mechanisms such as overload protection and emergency stop functions to ensure secure operation and protect equipment and personnel during production.
Q: What materials are used in the construction of the plant?
A: Critical parts of the plant are constructed from stainless steel, while other structural components utilize mild steel. The plant is finished with industrial-grade anti-corrosive paint to ensure durability and long service life.
Q: What are the benefits of the plant's adjustable speed and automation options?
A: Adjustable speed up to 1200 rods/hour and automation enable efficient handling of different production volumes, reducing labor costs and boosting productivity. The automation options increase consistency in production while minimizing operational errors.