Send InquiryTurnkey Project of E6013 E7018 Welding Electrode Production Line
Price 3000000.0 INR/ Unit
MOQ : 1 Unit
Turnkey Project of E6013 E7018 Welding Electrode Production Line Specification
- Speed
- Adjustable (Up to 170-185 electrodes/min)
- Dimension (L*W*H)
- 32m 5m 4m (Reference for standard layout)
- Automation Grade
- Semi-automatic / Fully Automatic
- Features
- User-friendly design, high productivity, energy-saving, reliable performance, low maintenance
- Noise Level
- Less than 80 dB(A)
- Usage & Applications
- Manufacturing MMA Welding Electrodes (E6013, E7018, etc.)
- Material
- Stainless Steel / Mild Steel (as per component)
- Machine Type
- Turnkey Welding Electrode Production Line
- Production Capacity
- 1,500 - 8,000 Tons/Year (Depending on model and configuration)
- Cooling System
- Water / Air Cooling
- Control System
- PLC / Relay Control
- Working Temperature
- 5C to 45C
- Power Supply
- 380V/415V, 50Hz/60Hz, 3 Phase
- Size
- Modular (Can be tailored as per plant)
- Weight
- Approx. 18-22 Tons (Complete Line)
- Drive Type
- Electric / Mechanical
- Compressed Air Requirement
- 0.4 0.6 MPa
- Cutting System
- Automatic Precision Electrode Cutting
- Applicable Standards
- AWS, ISO, JIS, GB Standards
- Voltage Tolerance
- 5%
- Manpower Requirement
- 8-15 persons per shift
- Surface Finish
- Powder Coated/Anti-Corrosion Painted
- Installation & Commissioning
- Included, with Technical Training
- Electrode Diameter Range
- 2.5mm, 3.2mm, 4.0mm, 5.0mm (others on request)
- Drying Oven Type
- Automatic, Tunnel Type or Chamber Type
- Coating Mixer Capacity
- 150 800 kg per batch
- Extrusion Type
- Heavy-Duty, Continuous
- After-sales Support
- Available with Spare Parts & Technical Assistance
- Energy Consumption
- Depends on selected configuration, typically 100-200 kWh/ton
Turnkey Project of E6013 E7018 Welding Electrode Production Line Trade Information
- Minimum Order Quantity
- 1 Unit
- Supply Ability
- 1 Unit Per Month
- Delivery Time
- 1 Months
About Turnkey Project of E6013 E7018 Welding Electrode Production Line
Specification
- Production Capacity 21000 kg per hour
- Automation Grade Semi-Automatic
- Phase 3 Phase
- Material MS ( Body )
- Power Source Electric
- Voltage 440V
- Surface Finishing Color Coated
- Country of Origin Made in India
- Motor Power 100 HP
Efficient Electrode Manufacturing
This production line delivers a user-friendly, high-productivity solution for the mass manufacture of MMA welding electrodes. With automatic feeding, mixing, extrusion, and precision cutting, it ensures consistent quality while reducing labor intensity. The modular design allows seamless integration into new or existing plants, supporting rapid start-up and expansion as business needs evolve.
Flexible & Scalable Configuration
The system accommodates a wide range of production capacities, from 1,500 to 8,000 tons per year, and offers selectable automation grades. The equipment handles standard electrode diameters, with options for customization. Its powder-coated, anti-corrosion finish, and robust materials promise durability and longevity, even in demanding industrial environments.
Comprehensive Support & Training
Turnkey installation and commissioning ensure a smooth setup, while technical training empowers staff to operate and maintain the line efficiently. Comprehensive after-sales support, including spare parts and technical assistance, reduces downtime and helps maintain optimum performance throughout the equipments lifecycle.
FAQs of Turnkey Project of E6013 E7018 Welding Electrode Production Line:
Q: How does the turnkey welding electrode production line enhance manufacturing efficiency?
A: The production line automates key processes including mixing, extrusion, cutting, and drying, resulting in higher productivity and precise quality control. With adjustable speeds up to 170185 electrodes per minute, it dramatically reduces manual labor while supporting continuous and reliable operation.Q: What is involved in the installation and commissioning process for the electrode production line?
A: Installation and commissioning are managed by the suppliers expert technical team. This includes equipment setup, system integration, and comprehensive technical training for plant personnel, ensuring smooth start-up and proper operation from day one.Q: Where can this welding electrode production line be installed, and is the layout customizable?
A: The production line is modular and can be tailored to fit different plant sizes and layouts. Its suitable for installation at new facilities or as an upgrade to existing production sites, with a reference dimension of 32m 5m 4m that can be adjusted as needed.Q: What standards and electrode sizes does the production line support?
A: The system supports the manufacturing of AWS, ISO, JIS, and GB standard electrodes in diameters of 2.5mm, 3.2mm, 4.0mm, and 5.0mm, with other sizes available on request.Q: When can after-sales support and spare parts assistance be accessed?
A: After-sales support and spare parts supply are available throughout the equipments operational life. Customers can reach out to the suppliers technical team for assistance at any stage post-installation.Q: How much manpower is required to operate the production line, and what are the key user benefits?
A: Depending on the overall configuration and level of automation, the line requires approximately 815 operators per shift. Its user-friendly design simplifies tasks, reduces labor costs, and fosters a safe and efficient working environment.Q: What type of control system and drive mechanism does the equipment use?
A: The production line features PLC or relay-based control systems for easy, reliable operation. Electric or mechanical drive options are provided, allowing adaptation to customer preferences or local infrastructure.
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Contact Details
DECCAN DYNAMICS
GST : 33AABFD6200G1Z5
GST : 33AABFD6200G1Z5
- 21, Deccan Estate, MAK India Mill Road, Goldwins, Civil Aerodrome Post, Coimbatore - 641014, Tamil Nadu, India
- Phone :08045478852
- deccandynamics@yahoo.com
Send Inquiry- Mr. P. Swaminathan (Managing Director)
- Mobile :08045478852
- Mr. T. S. Raghunathan (Manager)
- Mobile :08045478852
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