Turnkey Project of E6013 E7018 Welding Electrode Production Line

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Turnkey Project of E6013 E7018 Welding Electrode Production Line

Name: Turnkey Project of E6013 E7018 Welding Electrode Production Line
Brand: DECCAN DYNAMICS
Price: 3000000.0 INR
Availability: InStock

Price 3000000.0 INR/ Unit

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MOQ : 1 Unit

Turnkey Project of E6013 E7018 Welding Electrode Production Line Specification

Power Supply
380V/415V, 50Hz/60Hz, 3 Phase

Usage & Applications
Manufacturing MMA Welding Electrodes (E6013, E7018, etc.)

Noise Level
Less than 80 dB(A)

Control System
PLC / Relay Control

Drive Type
Electric / Mechanical

Weight
Approx. 18-22 Tons (Complete Line)

Cooling System
Water / Air Cooling

Speed
Adjustable (Up to 170-185 electrodes/min)

Machine Type
Turnkey Welding Electrode Production Line

Size
Modular (Can be tailored as per plant)

Working Temperature
5C to 45C

Automation Grade
Semi-automatic / Fully Automatic

Production Capacity
1,500 - 8,000 Tons/Year (Depending on model and configuration)

Dimension (L*W*H)
32m 5m 4m (Reference for standard layout)

Material
Stainless Steel / Mild Steel (as per component)

Features
User-friendly design, high productivity, energy-saving, reliable performance, low maintenance

After-sales Support
Available with Spare Parts & Technical Assistance

Installation & Commissioning
Included, with Technical Training

Compressed Air Requirement
0.4 - 0.6 MPa

Electrode Diameter Range
2.5mm, 3.2mm, 4.0mm, 5.0mm (others on request)

Coating Mixer Capacity
150 - 800 kg per batch

Manpower Requirement
8-15 persons per shift

Voltage Tolerance
5%

Energy Consumption
Depends on selected configuration, typically 100-200 kWh/ton

Applicable Standards
AWS, ISO, JIS, GB Standards

Cutting System
Automatic Precision Electrode Cutting

Surface Finish
Powder Coated/Anti-Corrosion Painted

Extrusion Type
Heavy-Duty, Continuous

Drying Oven Type
Automatic, Tunnel Type or Chamber Type

Turnkey Project of E6013 E7018 Welding Electrode Production Line Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
1 Unit Per Month

Delivery Time
1 Months

About Turnkey Project of E6013 E7018 Welding Electrode Production Line

Specification

Production Capacity 21000 kg per hour
Automation Grade Semi-Automatic
Phase 3 Phase
Material MS ( Body )
Power Source Electric
Voltage 440V
Surface Finishing Color Coated
Country of Origin Made in India
Motor Power 100 HP

Efficient Electrode Manufacturing

This production line delivers a user-friendly, high-productivity solution for the mass manufacture of MMA welding electrodes. With automatic feeding, mixing, extrusion, and precision cutting, it ensures consistent quality while reducing labor intensity. The modular design allows seamless integration into new or existing plants, supporting rapid start-up and expansion as business needs evolve.

Flexible & Scalable Configuration

The system accommodates a wide range of production capacities, from 1,500 to 8,000 tons per year, and offers selectable automation grades. The equipment handles standard electrode diameters, with options for customization. Its powder-coated, anti-corrosion finish, and robust materials promise durability and longevity, even in demanding industrial environments.

Comprehensive Support & Training

Turnkey installation and commissioning ensure a smooth setup, while technical training empowers staff to operate and maintain the line efficiently. Comprehensive after-sales support, including spare parts and technical assistance, reduces downtime and helps maintain optimum performance throughout the equipments lifecycle.

FAQs of Turnkey Project of E6013 E7018 Welding Electrode Production Line:

Q: How does the turnkey welding electrode production line enhance manufacturing efficiency?

A: The production line automates key processes including mixing, extrusion, cutting, and drying, resulting in higher productivity and precise quality control. With adjustable speeds up to 170185 electrodes per minute, it dramatically reduces manual labor while supporting continuous and reliable operation.

Q: What is involved in the installation and commissioning process for the electrode production line?

A: Installation and commissioning are managed by the suppliers expert technical team. This includes equipment setup, system integration, and comprehensive technical training for plant personnel, ensuring smooth start-up and proper operation from day one.

Q: Where can this welding electrode production line be installed, and is the layout customizable?

A: The production line is modular and can be tailored to fit different plant sizes and layouts. Its suitable for installation at new facilities or as an upgrade to existing production sites, with a reference dimension of 32m 5m 4m that can be adjusted as needed.

Q: What standards and electrode sizes does the production line support?

A: The system supports the manufacturing of AWS, ISO, JIS, and GB standard electrodes in diameters of 2.5mm, 3.2mm, 4.0mm, and 5.0mm, with other sizes available on request.

Q: When can after-sales support and spare parts assistance be accessed?

A: After-sales support and spare parts supply are available throughout the equipments operational life. Customers can reach out to the suppliers technical team for assistance at any stage post-installation.

Q: How much manpower is required to operate the production line, and what are the key user benefits?

A: Depending on the overall configuration and level of automation, the line requires approximately 815 operators per shift. Its user-friendly design simplifies tasks, reduces labor costs, and fosters a safe and efficient working environment.

Q: What type of control system and drive mechanism does the equipment use?

A: The production line features PLC or relay-based control systems for easy, reliable operation. Electric or mechanical drive options are provided, allowing adaptation to customer preferences or local infrastructure.

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