Welding Rod Plant Manufacturer, Welding Rod Plant Supplier, Exporter

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Welding Rod Manufacturing Plant Cost

Price: 3000000 INR /Unit

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Product Details:

Automation Grade Semi Automatic
Control System PLC Controlled
Cooling System Water Cooling
Delivery Time 1 Months
Dimension (L*W*H) 25 x 6 x 8 Feet
Drive Type Automatic
Features Low Maintenance, High Efficiency, Robust Design
Machine Type Welding Rod Manufacturing Plant
Material Mild Steel
Minimum Order Quantity 1
Noise Level Low Noise
Power Supply Three Phase
Price 3000000 INR
Production Capacity 1 ton/day
Size Standard
Speed 120 rods/min
Supply Ability 1 Per Month
Unit of Measure Unit/Units
Unit of Price Unit/Units
Usage & Applications Industrial Welding Rod Production
Weight 3000 Kilograms (kg)
Working Temperature Up to 60C

Specification

Production Capacity 21000 kg per hour
Automation Grade Semi-Automatic
Phase 3 Phase
Material MS ( Body )
Power Source Electric
Voltage 440V
Surface Finishing Color Coated
Country of Origin Made in India
Motor Power 100 HP

High-Efficiency Manufacturing

Engineered for continuous operation, this plant produces welding rods efficiently at a speed of 120 rods per minute. Its semi-automatic system and PLC-controlled interface combine to optimize productivity and minimize manual intervention. The robust construction and efficient water cooling system contribute to consistent results and a high daily output-up to 1 ton-which meets industrial-scale demands.

Advanced Safety and Durability

Safety is central in this plant's design, featuring overload protection and reliable three-phase power support. Its painted mild steel body, designed to withstand heavy-duty use and working temperatures up to 60C, assures long-term durability. The smooth finish type and low-noise operation create a safe, comfortable environment for operators while maintaining industrial performance standards.

Versatile Applications

This automatic welding rod production plant supports a 2.5 mm to 5.0 mm rod diameter range, making it suitable for various industrial applications. The PLC control system and low-maintenance features allow adaptability for different production needs, while its blue and grey color scheme adheres to industrial aesthetics. Its capabilities make it valuable for exporters, manufacturers, and suppliers across India.

FAQ's of Welding Rod Manufacturing Plant Cost:

Q: How does the welding rod manufacturing plant ensure consistent quality during production?

A: The plant operates with a PLC-controlled system and features a water cooling mechanism to maintain optimal temperatures. This, combined with continuous automatic drive and overload protection, ensures each rod produced has a smooth finish and meets the desired diameter range.

Q: What is the process for manufacturing welding rods in this plant?

A: Raw mild steel material is fed into the plant, where it undergoes shaping, coating, and cooling processes. The semi-automatic operation enables precise control through each stage, culminating in a smooth-finished rod ready for industrial use. The entire process is monitored and regulated by the PLC control system.

Q: When should maintenance be performed on this plant?

A: Routine maintenance, such as checking coolant levels, inspecting electrical protections, and cleaning the painted surfaces, should be performed according to the usage intensity. The plant is designed for low maintenance, so following the manufacturer's guidelines will ensure longevity and operational efficiency.

Q: Where can this welding rod manufacturing plant be installed and used?

A: The plant can be installed in industrial manufacturing facilities, workshops, or factory settings with access to a three-phase power supply. Its standard dimensions (25 x 6 x 8 feet) allow integration into most industrial spaces throughout India.

Q: What are the benefits of using this welding rod manufacturing plant?

A: This plant offers robust construction, high efficiency, and low noise operation. Its automatic and overload-protected drive, along with a low-maintenance design, provides a reliable solution for manufacturers seeking consistent and high-volume welding rod production.

Q: How does the plant contribute to energy efficiency and safety?

A: The machine consumes 25 kW, optimized for industrial requirements, and employs overload protection to prevent electrical hazards. The water cooling and PLC controls also contribute to energy-efficient, safe operations without compromising productivity.

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Welding electrode manufacturing plant cost

Price: 3000000 INR /Unit

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Product Details:

Automation Grade Semi-Automatic
Control System PLC Controlled
Cooling System Water cooled
Delivery Time 1 Months
Dimension (L*W*H) 14 ft x 6 ft x 8 ft
Drive Type Electric
Features High efficiency, robust construction, low maintenance
Machine Type Welding Electrode Manufacturing Plant
Material Mild Steel (Body)
Minimum Order Quantity 1
Noise Level Less than 65 dB
Power Supply Three Phase, 415V, 50Hz
Price 3000000 INR
Production Capacity 1500 to 2000 Kg/Day
Size Standard
Speed Adjustable, up to 1200 rods/hour
Supply Ability 1 Per Month
Unit of Measure Unit/Units
Unit of Price Unit/Units
Usage & Applications Manufacture of welding electrodes for industrial use
Weight 5 to 8 Ton
Working Temperature Ambient

Specification

Production Capacity 21000 kg per hour
Automation Grade Semi-Automatic
Phase 3 Phase
Material MS ( Body )
Power Source Electric
Voltage 440V
Surface Finishing Color Coated
Country of Origin Made in India
Motor Power 100 HP

Advanced Manufacturing Efficiency

This plant leverages semi-automatic technology and a PLC-controlled system to streamline welding electrode production, ensuring high throughput with adjustable speed. The robust construction and water-cooled mild steel frame contribute to longevity and low maintenance. Operators can easily monitor and adjust parameters, optimizing production for various electrode sizes up to 6 mm in diameter and lengths up to 450 mm.

Flexible & Reliable Production Capability

Designed to adapt to diverse industrial requirements, the plant offers a wide production range of 15002000 kg per day. The 18-meter production line incorporates efficient cooling and control systems, supporting consistent, high-quality output. The plants electric drive and noise level under 65 dB ensure a safe, quiet, and energy-efficient operation for manufacturers.

Comprehensive Support & Easy Installation

Installation is straightforward and typically completed within 45 to 60 days. The manufacturer provides ongoing service support to address technical issues and maintenance needs, ensuring minimal downtime and maximum productivity. The plant is an ideal choice for exporters, manufacturers, and suppliers across India, seeking a robust and efficient solution for welding electrode manufacturing.

FAQs of Welding electrode manufacturing plant cost:

Q: How is the welding electrode manufacturing plant installed, and what is the expected installation time?

A: The installation of the welding electrode manufacturing plant is carried out by experienced technicians and typically takes between 45 to 60 days. The process includes assembling the production line, integrating the control system, and ensuring all utilities like power and water cooling are properly connected, after which comprehensive on-site training is provided.

Q: What is the process for making welding electrodes in this plant?

A: The production process involves straightening and cutting iron rods, coating them with flux and chemical powders, baking and cooling the coated rods, and finally packaging the finished electrodes. The plant features a PLC-controlled, semi-automatic system to ensure precise application and efficient workflow throughout each production stage.

Q: When can the plant reach its maximum production capacity, and what is that capacity?

A: Upon successful installation and commissioning, the plant can achieve its maximum production capacity of 1500 to 2000 kg of welding electrodes per day. This is facilitated by its adjustable speed (up to 1200 rods/hour) and efficient workflow, ensuring reliable high-volume output.

Q: Where can this welding electrode manufacturing plant be installed or supplied?

A: The plant is designed for installation in industrial zones or manufacturing facilities with access to a 415V three-phase power supply. As an exporter, manufacturer, and supplier based in India, the plant is available for delivery and setup across various locations throughout the country.

Q: What are the benefits of using this manufacturing plant?

A: Key benefits include high efficiency, robust construction, low ongoing maintenance, and a flexible production range. Its PLC control system ensures precise process management, while water cooling and a mild steel body offer durability. Operators benefit from a safe, low-noise (<65 dB) work environment and reliable service support.

Q: How does the plant maintain electrode quality during production?

A: The plant maintains strict control over coating, baking, and cooling parameters with its PLC-driven system, ensuring consistent surface finish (painted/coated) and electrode properties. Ambient humidity (<80% RH) and temperature are monitored to protect quality, and the water-cooled system helps prevent overheating.

Q: What are the usage applications for the electrodes produced by this plant?

A: The welding electrodes manufactured are primarily used for industrial welding applications, including construction, fabrication, and heavy engineering tasks. Their consistent quality and customizable size make them suitable for various industrial welding projects requiring reliability and strength.

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E6013 Welding Electrode making machine

Price: 3000000.0 INR /Unit

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Product Details:

Automation Grade Semi-automatic / Automatic (customizable)
Control System PLC Based Control Panel
Cooling System Air/Water Cooled
Delivery Time 1 Months
Dimension (L*W*H) Approx. 6500 mm x 1500 mm x 1800 mm
Drive Type Electric Motor
Features High Precision, User Friendly Controls, Low Power Consumption
Machine Type E6013 Welding Electrode Making Machine
Material Heavy Duty Steel Structure
Minimum Order Quantity 1
Noise Level < 70 dB
Power Supply 3 Phase, 380V/415V, 50Hz
Price 3000000.0 INR
Production Capacity 6 to 10 Tons per 8 Hours
Size Standard / Custom sizes available
Speed Variable, up to 60 m/min
Supply Ability 1 Per Month
Unit of Measure Unit/Units
Unit of Price Unit/Units
Usage & Applications Electrode manufacturing for mild steel, stainless steel, cast iron welding
Weight Approximately 2500 kg
Working Temperature 5C to 45C

Specification

Production Capacity 21000 kg per hour
Automation Grade Semi-Automatic
Phase 3 Phase
Material MS ( Body )
Power Source Electric
Voltage 440V
Surface Finishing Color Coated
Country of Origin Made in India
Motor Power 100 HP

Advanced Automation and Precision

Featuring semi-automatic or fully automatic operation modes and a PLC-based control system, the E6013 Welding Electrode Making Machine ensures accurate production and ease of use. Variable speed options up to 60 meters per minute cater to different production needs, while precision cutting and customizable coating guarantee consistent electrode quality every cycle.

Flexible Production Capabilities

The machine accommodates a broad electrode diameter range from 2.0 mm to 5.0 mm and supports lengths between 250 mm and 450 mm. Coating thickness is customizable up to 2 mm, enabling the production of diverse electrode types. A robust feed and binder mixing system ensure compatibility with various flux and wire materials, meeting a spectrum of industry requirements.

FAQ's of E6013 Welding Electrode making machine:

Q: How does the E6013 Welding Electrode Making Machine ensure precision and consistent quality in electrode manufacture?

A: The machine employs a PLC-based control panel and an automatic precision cutting system. These features, combined with a variable speed drive and centralized automatic greasing, ensure electrodes are produced with consistent coating thickness, uniform length, and high-quality finish.

Q: What types and sizes of electrodes can this machine produce?

A: It is capable of producing electrodes with diameters between 2.0 mm and 5.0 mm, and lengths ranging from 250 mm to 450 mm. The coating thickness can be customized up to 2 mm, making it suitable for a wide variety of welding applications, including mild steel, stainless steel, and cast iron.

Q: When is periodic maintenance required and how is it managed?

A: Routine maintenance is simple thanks to the centralized automatic greasing system. Regular checks are recommended for the drive motors and binder mixer, as outlined in the supplied operation manual. With these features, the machine is designed for minimized downtime and longevity.

Q: Where can the machine be installed and what are its power requirements?

A: The E6013 machine requires a stable 3-phase power supply at either 380V or 415V, 50Hz. Its robust, powder-coated mild steel frame is designed for factory environments, and the machine can be installed in electrode manufacturing units with appropriate floor space.

Q: What is the process flow for manufacturing electrodes on this machine?

A: Operators load the core wire and flux blend, set parameters via the user-friendly PLC control panel, and the automatic feeder and cutting systems handle the rest. The machine mixes the binder, applies the coating, cuts electrodes to length, and manages output efficiently, requiring just 1-2 operators per shift.

Q: How does the automatic lubrication system enhance operational efficiency?

A: The centralized greasing system services all critical moving parts automatically, reducing manual maintenance, preventing wear, and ensuring smooth, continuous operation.

Q: What are the primary benefits of using this machine for electrode manufacturing?

A: Key advantages include high production capacity (6-10 tons per 8 hours), compatibility with various flux and wire types, adaptable automation levels, precision controls, low power consumption, and flexible size and coating options. This enables quality production with minimal labor and reduced operational costs.

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E7018 Welding Electrode Making Machine

Price: 2900000.0 INR /Unit

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Product Details:

Automation Grade Automatic
Control System PLC Based Control Panel
Cooling System Water Cooled
Delivery Time 1 Months
Dimension (L*W*H) Approx 3800mm x 1200mm x 1800mm
Drive Type Electric Motor Driven
Features High production efficiency, low maintenance, precise coating
Machine Type Welding Electrode Making Machine
Material Heavy Duty Mild Steel Structure
Minimum Order Quantity 1
Noise Level Below 75 dB(A)
Power Supply 380V/415V, 50Hz/60Hz, Three Phase
Price 2900000.0 INR
Production Capacity 1200-1400 Kg/Hr
Size Standard/Customizable
Speed Adjustable, up to 500 RPM
Supply Ability 1 Per Month
Unit of Measure Unit/Units
Unit of Price Unit/Units
Usage & Applications E7018 welding electrode manufacturing
Weight 3500 Kg (Approx)
Working Temperature 5C to 40C

Specification

Production Capacity 21000 kg per hour
Automation Grade Semi-Automatic
Phase 3 Phase
Material MS ( Body )
Power Source Electric
Voltage 440V
Surface Finishing Color Coated
Country of Origin Made in India
Motor Power 100 HP

Advanced Automation for Enhanced Productivity

This machine incorporates a PLC-based control system and an automatic wire feeder, enabling seamless, high-speed electrode production with minimal supervision. Its operational flexibility between continuous and intermittent modes ensures precise results for diverse manufacturing requirements, increasing throughput and maintaining consistent quality.

Precision Engineering with Robust Construction

Featuring heavy-duty mild steel construction and alloy steel rollers, the E7018 electrode making machine guarantees durability and longevity. The adjustable coating thickness and anti-corrosive surface finish further ensure product reliability under demanding industrial environments, safeguarding both performance and appearance.

User-Friendly Operation & Customization

Designed to require just 1-2 operators, this machine streamlines the manufacturing process while offering customizable size options to fit varying production spaces. Water cooling and low noise levels support a comfortable working environment, and the adjustable speed (up to 500 RPM) allows for tailored operation according to production needs.

FAQ's of E7018 Welding Electrode Making Machine:

Q: How does the E7018 Welding Electrode Making Machine adjust coating thickness?

A: The machine includes a dedicated coating thickness adjustment system, allowing operators to precisely control the amount of flux applied to each electrode. This ensures consistent quality and adherence to industry standards across various electrode sizes.

Q: What is the typical process flow for manufacturing electrodes on this machine?

A: The process begins with feeding the core wire automatically, followed by the application of flux coating. Rollers made from alloy steel shape and compress the coating, after which the electrodes are cut to length and undergo surface finishing using anti-corrosive paint. Every step is monitored by a PLC control panel for accuracy and efficiency.

Q: When is it recommended to use the continuous versus intermittent operating mode?

A: Continuous mode is ideal for high-volume production runs where uninterrupted manufacturing is required. Intermittent mode is preferred for batch operations, maintenance, or when changing electrode specifications, allowing flexible and efficient workflow management.

Q: Where can this automatic electrode making machine be installed?

A: With customizable dimensions and robust construction, the machine is well-suited for industrial workshops, manufacturing plants, and production units, particularly in India for exporters, manufacturers, and suppliers specializing in welding consumables.

Q: What are the main usage benefits of this machine for E7018 electrode manufacturing?

A: The main benefits include high production capacity (up to 1400 kg/hr), automatic operation with minimal labor requirements, precise and uniform coating, low noise levels, and adaptable speed control, resulting in efficient and reliable electrode production.

Q: How is operator safety and comfort addressed during operation?

A: The machine is designed with an anti-corrosive painted surface, a water-cooled system for temperature management, and a noise level below 75 dB(A). This provides a safe and comfortable working environment for the 1-2 operators required.

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Welding Electrodes Making Machine And Welding Electrodes Production Line For e6013 e7018

Price: 3000000.0 INR /Unit

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Product Details:

Automation Grade Semi-Automatic / Fully Automatic
Control System PLC Controlled Panel
Cooling System Water / Air Cooling
Delivery Time 1 Months
Dimension (L*W*H) Approx. 45000mm x 2400mm x 3200mm (Full Line)
Drive Type Electric Motor Driven
Features High Efficiency, Energy Saving, Low Maintenance, Easy Operation
Machine Type Complete Production Line
Main Domestic Market All India, South India
Main Export Market(s) Central America, North America, Middle East, Asia, Australia, South America, Western Europe, Africa
Material Heavy Duty Mild Steel & Alloy Components
Minimum Order Quantity 1
Noise Level 80 dB
Payment Terms Cash in Advance (CID), Cash Advance (CA)
Power Supply 380V/415V, 50/60Hz, 3 Phase
Price 3000000.0 INR
Production Capacity 1-3 Ton/8 hour shift (customizable)
Sample Available No
Sample Policy Contact us for information regarding our sample policy
Size Varies as per configuration, up to 45 Meter Total Length
Speed 60-110 meters/min (depending on model)
Supply Ability 1 Per Month
Unit of Measure Unit/Units
Unit of Price Unit/Units
Usage & Applications Welding Electrodes Manufacturing (E6013, E7018, etc.)
Weight Approx. 1800-3500 kg (varying by production line capacity)
Working Temperature 5C to 40C

Specification

Production Capacity 21000 kg per hour
Automation Grade Semi-Automatic
Phase 3 Phase
Material MS ( Body )
Power Source Electric
Voltage 440V
Surface Finishing Color Coated
Country of Origin Made in India
Motor Power 100 HP

Robust Production Capability

Designed to meet diverse manufacturing needs, the production line covers every step from wire straightening to final packing. With customizable automation and a speed of 60-110 meters per minute, it delivers efficient, energy-saving operations suitable for demanding production targets.

Precision and Quality Assurance

The system ensures precise feeder accuracy (1.5 mm) and uniform extrusion coating, supported by a comprehensive quality control system. The baking ovens maintain consistent temperatures (100C to 300C) for flawless electrode performance, while operator-friendly controls enable streamlined processes.

Flexible and User-Friendly Design

Accommodating a broad range of electrode types, sizes, and coatings, operators benefit from intuitive touch screen HMI interfaces and extensive safety features, including emergency stop functions and overload protection. Manufacturer-provided installation and training facilitate rapid setup and safe operation.

FAQ's of Welding Electrodes Making Machine And Welding Electrodes Production Line For e6013 e7018:

Q: How does the welding electrodes production line support different electrode types like E6013 and E7018?

A: The production line is engineered to manufacture a wide range of electrode types, including E6013 and E7018. Its extrusion coating system and flexible feeder setup allow for easy configuration based on the specific requirements of different electrode coatings and compositions.

Q: What is the process followed for producing welding electrodes in this line?

A: The process starts with wire straightening and cutting, followed by extrusion coating with the binder, then drying, painting, branding, and baking in controlled ovens. After cooling and inspection, the electrodes are automatically packed into cartons or boxes.

Q: When should the baking ovens be set to higher temperatures during production?

A: Higher baking oven temperatures, within the range of 100C to 300C, are used during the curing phase of electrode production, particularly for low-hydrogen types like E7018, to ensure the coating's adherence and to remove any moisture.

Q: Where can this welding electrode production line be installed, and what support is provided?

A: The production line can be installed at manufacturing facilities with a suitable space and power supply (380V/415V, 3-phase). The manufacturer provides complete installation and training support to ensure efficient and safe operation.

Q: What are the main benefits of using this fully equipped electrode production line?

A: Benefits include high production efficiency, consistent electrode quality, energy savings, low operational noise (80 dB), easy touch screen operation, comprehensive safety features, and minimal maintenance due to heavy-duty construction.

Q: How is the quality and accuracy of electrodes maintained throughout the process?

A: The system maintains accuracy through PLC control, precise feeders (1.5 mm), uniform extrusion coating, and consistent oven temperatures. Automatic cutting and tipping further ensure each electrode meets the desired specification.

Q: What customization options are available for the welding electrode making machine?

A: Production capacity (1-3 Ton/8 hour shift), automation level (semi or fully automatic), painting and branding systems, and electrode sizes can be tailored to the user's requirements, providing a solution suitable for both small-scale and large industrial operations.

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Turnkey Project of E6013 E7018 Welding Electrode Production Line

Price: 3000000.0 INR /Unit

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Product Details:

Automation Grade Semi-automatic / Fully Automatic
Control System PLC / Relay Control
Cooling System Water / Air Cooling
Delivery Time 1 Months
Dimension (L*W*H) 32m 5m 4m (Reference for standard layout)
Drive Type Electric / Mechanical
Features User-friendly design, high productivity, energy-saving, reliable performance, low maintenance
Machine Type Turnkey Welding Electrode Production Line
Material Stainless Steel / Mild Steel (as per component)
Minimum Order Quantity 1
Noise Level Less than 80 dB(A)
Power Supply 380V/415V, 50Hz/60Hz, 3 Phase
Price 3000000.0 INR
Production Capacity 1,500 - 8,000 Tons/Year (Depending on model and configuration)
Size Modular (Can be tailored as per plant)
Speed Adjustable (Up to 170-185 electrodes/min)
Supply Ability 1 Per Month
Unit of Measure Unit/Units
Unit of Price Unit/Units
Usage & Applications Manufacturing MMA Welding Electrodes (E6013, E7018, etc.)
Weight Approx. 18-22 Tons (Complete Line)
Working Temperature 5C to 45C

Specification

Production Capacity 21000 kg per hour
Automation Grade Semi-Automatic
Phase 3 Phase
Material MS ( Body )
Power Source Electric
Voltage 440V
Surface Finishing Color Coated
Country of Origin Made in India
Motor Power 100 HP

Efficient Electrode Manufacturing

This production line delivers a user-friendly, high-productivity solution for the mass manufacture of MMA welding electrodes. With automatic feeding, mixing, extrusion, and precision cutting, it ensures consistent quality while reducing labor intensity. The modular design allows seamless integration into new or existing plants, supporting rapid start-up and expansion as business needs evolve.

Flexible & Scalable Configuration

The system accommodates a wide range of production capacities, from 1,500 to 8,000 tons per year, and offers selectable automation grades. The equipment handles standard electrode diameters, with options for customization. Its powder-coated, anti-corrosion finish, and robust materials promise durability and longevity, even in demanding industrial environments.

Comprehensive Support & Training

Turnkey installation and commissioning ensure a smooth setup, while technical training empowers staff to operate and maintain the line efficiently. Comprehensive after-sales support, including spare parts and technical assistance, reduces downtime and helps maintain optimum performance throughout the equipments lifecycle.

FAQs of Turnkey Project of E6013 E7018 Welding Electrode Production Line:

Q: How does the turnkey welding electrode production line enhance manufacturing efficiency?

A: The production line automates key processes including mixing, extrusion, cutting, and drying, resulting in higher productivity and precise quality control. With adjustable speeds up to 170185 electrodes per minute, it dramatically reduces manual labor while supporting continuous and reliable operation.

Q: What is involved in the installation and commissioning process for the electrode production line?

A: Installation and commissioning are managed by the suppliers expert technical team. This includes equipment setup, system integration, and comprehensive technical training for plant personnel, ensuring smooth start-up and proper operation from day one.

Q: Where can this welding electrode production line be installed, and is the layout customizable?

A: The production line is modular and can be tailored to fit different plant sizes and layouts. Its suitable for installation at new facilities or as an upgrade to existing production sites, with a reference dimension of 32m 5m 4m that can be adjusted as needed.

Q: What standards and electrode sizes does the production line support?

A: The system supports the manufacturing of AWS, ISO, JIS, and GB standard electrodes in diameters of 2.5mm, 3.2mm, 4.0mm, and 5.0mm, with other sizes available on request.

Q: When can after-sales support and spare parts assistance be accessed?

A: After-sales support and spare parts supply are available throughout the equipments operational life. Customers can reach out to the suppliers technical team for assistance at any stage post-installation.

Q: How much manpower is required to operate the production line, and what are the key user benefits?

A: Depending on the overall configuration and level of automation, the line requires approximately 815 operators per shift. Its user-friendly design simplifies tasks, reduces labor costs, and fosters a safe and efficient working environment.

Q: What type of control system and drive mechanism does the equipment use?

A: The production line features PLC or relay-based control systems for easy, reliable operation. Electric or mechanical drive options are provided, allowing adaptation to customer preferences or local infrastructure.

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Welding Rod Making machine in Mexico

Price: 3000000.0 INR /Unit

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Product Details:

Automation Grade Automatic
Control System PLC Based Control Panel
Cooling System Water Cooled
Delivery Time 1 Months
Dimension (L*W*H) 6500 x 1800 x 2300 mm
Drive Type Electric Motor Driven
Features High efficiency, robust construction, low maintenance
Machine Type Welding Rod Making Machine
Material Mild Steel Body Structure
Minimum Order Quantity 1
Noise Level 75 dB
Power Supply 380V/50Hz, 3 Phase
Price 3000000.0 INR
Production Capacity 1200-1500 rods/hour
Size Industrial Standard
Speed Adjustable, up to 60 m/min
Supply Ability 1 Per Month
Unit of Measure Unit/Units
Unit of Price Unit/Units
Usage & Applications Manufacturing welding electrodes and rods
Weight Approx. 4500 kg
Working Temperature Ambient to 60C

Specification

Production Capacity 21000 kg per hour
Automation Grade Semi-Automatic
Phase 3 Phase
Material MS ( Body )
Power Source Electric
Voltage 440V
Surface Finishing Color Coated
Country of Origin Made in India
Motor Power 100 HP

Advanced Automation for Superior Output

This welding rod making machine features a fully automatic feeding mechanism and PLC-based controls for consistent, high-quality electrode production. The system allows for precise adjustment of speed, supporting both small-batch and large-scale manufacturing needs. Its robust electric motor drive ensures stable operation while optimizing electrical consumption.

Versatile and Efficient Manufacturing

Designed to support electrode diameters ranging from 2.5 mm to 5.0 mm and rod cutting lengths between 300 mm and 450 mm, this machine caters to diverse welding applications. Its compatibility with rutile, basic, and cellulosic coatings provides flexibility to meet various industrial requirements, ensuring effective electrode performance.

User-Centric Operations and Maintenance

Requiring only 1-2 operators, the machine simplifies electrode manufacturing with its intuitive control system and automatic feeding. Built with a mild steel body and industrial-standard dimensions, it offers easy access for routine maintenance, while a water-cooled system keeps operations smooth even during extended production cycles.

FAQ's of Welding Rod Making machine in Mexico:

Q: How does the automatic feeding mechanism benefit the welding rod manufacturing process?

A: The automatic feeding mechanism streamlines the production line by continuously supplying raw material to the machine, minimizing manual intervention. This not only increases output but also ensures consistent quality and reduces downtime associated with manual loading.

Q: What rod sizes and electrode coatings can this machine accommodate?

A: This machine can produce welding rods with diameters between 2.5 mm and 5.0 mm and cut them to lengths from 300 mm to 450 mm. It is compatible with rutile, basic, and cellulosic coatings, making it suitable for a wide range of welding electrode types.

Q: When is after-sales service available for customers in Mexico?

A: After-sales service is available to all customers in Mexico following the purchase and installation of the welding rod making machine. This ensures ongoing support for maintenance, troubleshooting, and any technical requirements arising during machine operation.

Q: Where can the welding rod making machine be installed and used?

A: The machine is designed for industrial environments adhering to a 380V/50Hz, 3-phase power supply standard. With its robust construction and noise level 75 dB, it can be installed in most factory settings that accommodate its size and weight.

Q: What is the typical process for manufacturing electrodes using this machine?

A: The process begins with feeding raw rods into the automatic mechanism. The machine coats the rods with the desired material (rutile, basic, or cellulosic), cuts them to specified lengths, and uses a PLC-based panel for precise control. A water-cooling system helps maintain an optimal operating temperature throughout production.

Q: How many operators are required, and what are the safety features?

A: Only 1-2 operators are needed due to the automated setup and intuitive PLC control system. Safety is enhanced by robust construction, controlled noise levels, and clear panel-based operation, reducing operator fatigue and risk.

Q: What are the main benefits of using this welding rod making machine in Mexico?

A: The key advantages include high production capacity (up to 1500 rods/hour), adjustable speed, compatibility with multiple electrode types, low maintenance needs, and reliable after-sales support in Mexico. Its sturdy design and automation maximize efficiency while ensuring durability.

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welding Electrode Making Machine

Price: 3000000.0 INR /Unit

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Product Details:

Automation Grade Semi-Automatic
Control System PLC Based
Cooling System Forced Air Cooling
Dimension (L*W*H) 3500 mm x 1200 mm x 1850 mm
Drive Type Gear Driven Mechanical Drive
Features Robust Construction, Easy Operation, Low Maintenance
Machine Type Welding Electrode Making Machine
Material Mild Steel (Frame), Stainless Steel (Contact Parts)
Minimum Order Quantity 1
Noise Level <70 dB
Power Supply 3 Phase, 415V, 50 Hz
Price 3000000.0 INR
Production Capacity 120 to 150 kg/hr
Size Standard Industrial Size
Speed Adjustable up to 60 m/min
Unit of Measure Unit/Units
Unit of Price Unit/Units
Usage & Applications Manufacturing Welding Electrodes
Weight Approx. 2000 kg
Working Temperature Up to 45C

Specification

Production Capacity 21000 kg per hour
Automation Grade Semi-Automatic
Phase 3 Phase
Material MS ( Body )
Power Source Electric
Voltage 440V
Surface Finishing Color Coated
Country of Origin Made in India
Motor Power 100 HP

Advanced Engineering for Superior Electrode Production

This welding electrode making machine incorporates hardened and ground rollers, a gear-driven mechanical drive, and a vibratory or automatic feeder for precise, consistent output. Compatible with rutile, basic, and cellulosic coatings, it offers flexibility in product range. The system is built to endure harsh workshop environments, with a powder-coated surface finish for long-lasting performance.

User-Friendly Operation and Safety Assured

Designed for semi-automatic operation, this machine includes a PLC-based control system, emergency stop, overload protection, and guard panels to enhance user safety. Its easy-to-operate interface, combined with on-site installation and a comprehensive user manual, ensures a smooth start and minimal training requirements.

Reliable, High-Capacity Performance

Capable of manufacturing up to 150 kg of electrodes per hour and supporting electrode lengths up to 450 mm, this equipment is ideal for medium to large-scale production. Forced air cooling keeps the system running optimally even at high speeds, while adjustable speed control provides flexibility to meet diverse production needs.

FAQ's of welding Electrode Making Machine:

Q: How does the welding electrode making machine ensure consistent electrode quality?

A: The machine uses precision-hardened and ground rollers, a PLC-based control system, and a gear-driven mechanism to provide uniform coating and accurate dimensions, ensuring consistent quality for electrode diameters between 2.5 mm and 5 mm.

Q: What is the typical installation process for this electrode making machine?

A: Installation is carried out on-site by the supplier or manufacturer's technical team. It includes setup, alignment, power connections to a 415V AC, 3-phase supply, and a comprehensive walkthrough using the included user manual.

Q: When should the machine's adjustable speed feature be used during production?

A: The adjustable speed (up to 60 m/min) should be set based on the required production output and electrode coating type. Operators can increase speed for higher output or reduce it to accommodate thicker coatings and more demanding quality standards.

Q: Where is this electrode making machine typically used?

A: This machine is primarily used in industrial manufacturing plants that produce welding electrodes, serving exporters, manufacturers, and suppliers within India or in similar production environments globally.

Q: What types of electrode coatings can be produced with this machine?

A: The system supports manufacturing electrodes with rutile, basic, and cellulosic coatings, allowing manufacturers to cater to a wide range of welding industry applications.

Q: How does the machine enhance operator safety during use?

A: Safety is prioritized through features like emergency stop buttons, overload protection, and guard panels, which help prevent accidents and protect operators during operation and maintenance.

Q: What are the main benefits of using this semi-automatic electrode making machine?

A: Benefits include robust construction for durability, easy operation via automated controls, high production capacity with low maintenance needs, reliable safety systems, and the versatility to produce various electrode types efficiently.

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