Product Description
Specification
- Production Capacity 21000 kg per hour
- Automation Grade Semi-Automatic
- Phase 3 Phase
- Material MS ( Body )
- Power Source Electric
- Voltage 440V
- Surface Finishing Color Coated
- Country of Origin Made in India
- Motor Power 100 HP
High Precision and CapacityThe welding electrode plant offers a cutting accuracy of 0.5 mm and a production speed adjustable up to 16 meters per minute. With a powerful 800 kg baking oven and a capacity of 500 kg per hour, this plant is tailored for large-scale industrial operations. Its PLC-based control panel ensures precise monitoring and control throughout the manufacturing process.
Robust Construction and SafetyBuilt from mild steel with an anti-corrosive coating and finished with heat-resistant enamel, the plant withstands challenging work environments. Safety is prioritized with emergency stop buttons and overload protection, while noise levels remain below 75 dB. Water-cooled cabinets protect critical components during continuous production shifts.
Ease of Operation and Energy EfficiencyRequiring only 2-3 operators per shift, the plant's semi-automatic setup streamlines workflow and reduces labor costs. Its electric motor-driven system, paired with a 15 kW/hr power consumption rate, delivers efficient operation under varying voltage conditions. The three-phase power supply accommodates standard industrial requirements.
FAQ's of welding electrode plant in Kano:
Q: How does the welding electrode plant maintain high production accuracy?
A: The plant achieves high cutting accuracy of 0.5 mm by utilizing a PLC-based control panel that automates and monitors critical production parameters, ensuring precision in every batch of electrodes.
Q: What is the process for manufacturing welding electrodes in this plant?
A: The manufacturing process includes raw material preparation, rod cutting, coating application, baking in an 800 kg oven, and quality inspection. The semi-automatic design allows for efficient workflow while maintaining consistent product quality.
Q: When is regular maintenance required for optimal plant performance?
A: Regular maintenance should be performed according to the manufacturer's recommendations, typically involving weekly inspections and cleaning, as well as frequent checks of the cooling system, cutting accuracy, and all safety mechanisms.
Q: Where can this welding electrode plant be installed?
A: The plant is suitable for installation in standard industrial facilities with three-phase, 415V, 50Hz power supply and sufficient space (6500 mm x 1700 mm x 1800 mm) to accommodate its dimensions and operational requirements.
Q: What are the primary usages and applications of the electrodes produced?
A: Electrodes produced by this plant are primarily used in industrial welding applications across construction, fabrication, repair, and maintenance sectors, providing reliable welding performance.
Q: How do the plant's safety features benefit the operators?
A: The inclusion of emergency stop controls and overload protection safeguards operators during production, reducing the risk of accidents and equipment damage, while keeping noise levels below 75 dB for a safer work environment.