Product Description
Specification
- Production Capacity 21000 kg per hour
- Automation Grade Semi-Automatic
- Phase 3 Phase
- Material MS ( Body )
- Power Source Electric
- Voltage 440V
- Surface Finishing Color Coated
- Country of Origin Made in India
- Motor Power 100 HP
Advanced Engineering for Superior Electrode ProductionThis welding electrode making machine incorporates hardened and ground rollers, a gear-driven mechanical drive, and a vibratory or automatic feeder for precise, consistent output. Compatible with rutile, basic, and cellulosic coatings, it offers flexibility in product range. The system is built to endure harsh workshop environments, with a powder-coated surface finish for long-lasting performance.
User-Friendly Operation and Safety AssuredDesigned for semi-automatic operation, this machine includes a PLC-based control system, emergency stop, overload protection, and guard panels to enhance user safety. Its easy-to-operate interface, combined with on-site installation and a comprehensive user manual, ensures a smooth start and minimal training requirements.
Reliable, High-Capacity PerformanceCapable of manufacturing up to 150 kg of electrodes per hour and supporting electrode lengths up to 450 mm, this equipment is ideal for medium to large-scale production. Forced air cooling keeps the system running optimally even at high speeds, while adjustable speed control provides flexibility to meet diverse production needs.
FAQ's of welding Electrode Making Machine:
Q: How does the welding electrode making machine ensure consistent electrode quality?
A: The machine uses precision-hardened and ground rollers, a PLC-based control system, and a gear-driven mechanism to provide uniform coating and accurate dimensions, ensuring consistent quality for electrode diameters between 2.5 mm and 5 mm.
Q: What is the typical installation process for this electrode making machine?
A: Installation is carried out on-site by the supplier or manufacturer's technical team. It includes setup, alignment, power connections to a 415V AC, 3-phase supply, and a comprehensive walkthrough using the included user manual.
Q: When should the machine's adjustable speed feature be used during production?
A: The adjustable speed (up to 60 m/min) should be set based on the required production output and electrode coating type. Operators can increase speed for higher output or reduce it to accommodate thicker coatings and more demanding quality standards.
Q: Where is this electrode making machine typically used?
A: This machine is primarily used in industrial manufacturing plants that produce welding electrodes, serving exporters, manufacturers, and suppliers within India or in similar production environments globally.
Q: What types of electrode coatings can be produced with this machine?
A: The system supports manufacturing electrodes with rutile, basic, and cellulosic coatings, allowing manufacturers to cater to a wide range of welding industry applications.
Q: How does the machine enhance operator safety during use?
A: Safety is prioritized through features like emergency stop buttons, overload protection, and guard panels, which help prevent accidents and protect operators during operation and maintenance.
Q: What are the main benefits of using this semi-automatic electrode making machine?
A: Benefits include robust construction for durability, easy operation via automated controls, high production capacity with low maintenance needs, reliable safety systems, and the versatility to produce various electrode types efficiently.