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welding electrode plant in Lagos

Name: welding electrode plant in Lagos
Brand: DECCAN DYNAMICS
Price: 2500000 INR
Availability: InStock

Price 2500000 INR/ Unit

Get a Price/Quote

MOQ : 1 Unit

welding electrode plant in Lagos Specification

Drive Type
Electric motor-driven

Working Temperature
Ambient to 45C

Material
Mild steel, stainless steel

Noise Level
< 85 dB(A)

Speed
Variable, up to 60 meters/min

Automation Grade
Semi-Automatic / Fully Automatic options

Control System
PLC based digital control

Weight
Approx. 5,000 kg

Production Capacity
2 to 5 tonnes per 8-hour shift

Power Supply
415V, 50Hz, 3 Phase AC

Cooling System
Water and air-cooled system

Features
Robust build, easy maintenance, high efficiency, customizable layout

Dimension (L*W*H)
Approx. 18m x 5m x 4m

Size
Standard and custom sizes available

Machine Type
Welding Electrode Manufacturing Plant

Usage & Applications
Manufacturing of welding electrodes for industrial use

Extrusion Pressure
Max 120 Bar

Input Voltage
380V/415V AC

Operator Required
2-3 personnel per shift

Binder Mixing Capacity
200 kg / batch

Installation Service
Available on request

Coating Thickness Adjustment
0.5 - 2.5 mm

Power Consumption
Approx. 45 kW per shift

Electrode Diameter Range
2.5 mm to 5 mm

Safety Features
Emergency stop, overload protection, interlock system

Cutting Accuracy
±1 mm

welding electrode plant in Lagos Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
1 Unit Per Month

Delivery Time
1 Months

About welding electrode plant in Lagos

Specification

Production Capacity 21000 kg per hour
Automation Grade Semi-Automatic
Phase 3 Phase
Material MS ( Body )
Power Source Electric
Voltage 440V
Surface Finishing Color Coated
Country of Origin Made in India
Motor Power 100 HP

Versatile Production Capabilities

Designed for flexibility, this plant can manufacture welding electrodes tailored to various industrial specifications. It accommodates different electrode diameters and coatings, ensuring suitability for a wide array of welding applications. Production capacity ranges from 2 to 5 tonnes per standard shift, empowering large-scale projects.

Advanced Control and Automation

The plant employs a PLC-based digital control system, enabling precise adjustment of parameters such as speed, extrusion pressure, and coating thickness. This streamlines the manufacturing process, maximizes efficiency, and supports both semi-automatic and fully automatic operation for different production requirements.

Robust Construction & Safety

Manufactured from high-grade mild and stainless steel, the plant features a robust build for long-term durability. Integrated safety measures, including emergency stop, overload protection, and interlock systems, ensure safe operation for operators. The plant also offers easy maintenance and customizable layouts based on client needs.

FAQ's of welding electrode plant in Lagos:

Q: How does the welding electrode plant in Lagos operate?

A: The plant operates with an electric motor-driven system, utilizing PLC-based digital controls for automation. It handles automated binder mixing, precise extrusion, and coating, followed by accurate cutting, packaging, and quality checks. Both semi-automatic and fully automatic modes are available to fit varying operational needs.

Q: What is the process for adjusting the coating thickness on electrodes?

A: Coating thickness can be adjusted between 0.5 mm and 2.5 mm through the PLC control interface. The system allows for fine-tuning to match desired specifications, ensuring uniformity and consistent performance across all electrodes produced.

Q: When is installation and operator training available for this plant?

A: Installation services are provided on request and are scheduled based on the client's project timeline. Comprehensive operator training is available during installation, ensuring that your personnel can efficiently and safely manage the plant.

Q: Where is the welding electrode manufacturing plant best suited for use?

A: This plant is ideal for industrial manufacturing environments within Lagos or similar settings. It is suitable for facilities requiring high-volume, consistent electrode production for heavy machinery, construction, fabrication, and maintenance sectors.

Q: What safety features are incorporated into the plant?

A: The plant is equipped with multiple safety features such as emergency stop buttons, overload protection, and interlock systems. These measures are designed to protect both the operators and machinery, reducing risks during operation.

Q: How many personnel are required to run the plant per shift?

A: Typically, 2 to 3 operators are needed per 8-hour shift, depending on the automation level (semi-automatic or fully automatic) chosen for the plant. Automation reduces manual intervention and streamlines workflow, allowing for a lean operating team.

Q: What are the key benefits of using this welding electrode plant?

A: Major benefits include high production efficiency, customizable configurations, robust construction, advanced safety, and minimal noise (<85 dB(A)). It is energy-efficient and offers variable speed and precision, making it a cost-effective solution for manufacturing electrodes to meet diverse industrial needs.

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