Product Description
Specification
- Production Capacity 21000 kg per hour
- Automation Grade Semi-Automatic
- Phase 3 Phase
- Material MS ( Body )
- Power Source Electric
- Voltage 440V
- Surface Finishing Color Coated
- Country of Origin Made in India
- Motor Power 100 HP
Versatile Production CapabilitiesDesigned for flexibility, this plant can manufacture welding electrodes tailored to various industrial specifications. It accommodates different electrode diameters and coatings, ensuring suitability for a wide array of welding applications. Production capacity ranges from 2 to 5 tonnes per standard shift, empowering large-scale projects.
Advanced Control and AutomationThe plant employs a PLC-based digital control system, enabling precise adjustment of parameters such as speed, extrusion pressure, and coating thickness. This streamlines the manufacturing process, maximizes efficiency, and supports both semi-automatic and fully automatic operation for different production requirements.
Robust Construction & SafetyManufactured from high-grade mild and stainless steel, the plant features a robust build for long-term durability. Integrated safety measures, including emergency stop, overload protection, and interlock systems, ensure safe operation for operators. The plant also offers easy maintenance and customizable layouts based on client needs.
FAQ's of welding electrode plant in Lagos:
Q: How does the welding electrode plant in Lagos operate?
A: The plant operates with an electric motor-driven system, utilizing PLC-based digital controls for automation. It handles automated binder mixing, precise extrusion, and coating, followed by accurate cutting, packaging, and quality checks. Both semi-automatic and fully automatic modes are available to fit varying operational needs.
Q: What is the process for adjusting the coating thickness on electrodes?
A: Coating thickness can be adjusted between 0.5 mm and 2.5 mm through the PLC control interface. The system allows for fine-tuning to match desired specifications, ensuring uniformity and consistent performance across all electrodes produced.
Q: When is installation and operator training available for this plant?
A: Installation services are provided on request and are scheduled based on the client's project timeline. Comprehensive operator training is available during installation, ensuring that your personnel can efficiently and safely manage the plant.
Q: Where is the welding electrode manufacturing plant best suited for use?
A: This plant is ideal for industrial manufacturing environments within Lagos or similar settings. It is suitable for facilities requiring high-volume, consistent electrode production for heavy machinery, construction, fabrication, and maintenance sectors.
Q: What safety features are incorporated into the plant?
A: The plant is equipped with multiple safety features such as emergency stop buttons, overload protection, and interlock systems. These measures are designed to protect both the operators and machinery, reducing risks during operation.
Q: How many personnel are required to run the plant per shift?
A: Typically, 2 to 3 operators are needed per 8-hour shift, depending on the automation level (semi-automatic or fully automatic) chosen for the plant. Automation reduces manual intervention and streamlines workflow, allowing for a lean operating team.
Q: What are the key benefits of using this welding electrode plant?
A: Major benefits include high production efficiency, customizable configurations, robust construction, advanced safety, and minimal noise (<85 dB(A)). It is energy-efficient and offers variable speed and precision, making it a cost-effective solution for manufacturing electrodes to meet diverse industrial needs.