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Welding Electrode Maker
Welding Electrode Maker

Welding Electrode Maker

MOQ : 1 Unit

Welding Electrode Maker Specification

  • Features
  • High efficiency, Low maintenance, Robust construction
  • Size
  • Standard
  • Cooling System
  • Water Cooled
  • Speed
  • Adjustable, up to 40 m/min
  • Working Temperature
  • Up to 60C
  • Automation Grade
  • Automatic
  • Control System
  • PLC Controlled
  • Weight
  • Approx. 2500 kg
  • Drive Type
  • Electric Motor Driven
  • Power Supply
  • Three Phase, 415 V, 50 Hz
  • Dimension (L*W*H)
  • 3500 mm x 1500 mm x 1700 mm
  • Machine Type
  • Welding Electrode Maker
  • Material
  • Mild Steel (Frame & Body)
  • Production Capacity
  • 100 - 150 kg/hr
  • Usage & Applications
  • Manufacturing welding electrodes for industrial use
  • Noise Level
  • Less than 75 dB
  • Electrode Diameter Range
  • 2.5 mm to 5.0 mm
  • Operating Humidity
  • Up to 85% RH
  • Surface Treatment
  • Powder Coated
  • Roller Material
  • Alloy Steel
  • Electrode Length Range
  • 250 mm to 450 mm
  • Power Consumption
  • 10 - 15 kW
  • Output Voltage
  • 24V DC (for Control Panel)
  • Safety Features
  • Emergency stop, Overload protection
  • Color
  • Grey & Blue
 
 

About Welding Electrode Maker

Welding Electrode Maker is a fully automatic industrial class machine that is designed and developed by our team of skilled professionals using high performance drives that lead to high working speed. This heavy duty electrode making unit is capable to produce rods with a capacity of 22000 kilograms per hour. It is capable to make electrode rods with a length in between 250 to 400 millimeters.

Welding Electrode Making Machine Specifications

  • Capacity : 22000 kg per hour
  • Automation Grade: Semi-Automatic
  • Frequency: 50-60 Hz
  • Voltage: 410V
  • Brand : Deccan
  • Material: MS
  • Country of Origin: Made in India
  • Motor Speed : 100 HP
  • Power Source : Electric

Welding Electrode Maker


DD 100

DD 200

DD 800

Cuts/ minute

Nos

100-120

180-200

600-800 cuts

Wire dia

mm

2.5- to 5.00

2.5- to 5.00

2.5- to 6.3

Cutting length

mm

250 to 450

250 to 450

300, 350 to 450

Speed

M/min

35-42

63-70

210-280

No. of straightening dies

Nos

5 T.C

5 T.C

7 T.C

No. of feed wheels

Nos

4

4

7

Cutter Nozzle

Material T.C

Material T.C

Material T.C

Power

Hp

5

8.5

28.5



Advanced Automation for Superior Manufacturing

The automatic functionality of this Welding Electrode Maker, driven by PLC control, streamlines the electrode production process, enabling smooth and consistent operations for industrial demands. Adjustable parameters render it suitable for varying electrode sizes, effectively maximizing output and quality.


Durable and Efficient Industrial Design

Constructed from high-quality mild steel and powder-coated for enhanced durability, this machine boasts robust engineering. Its advanced safety systems, efficient water cooling, and reliable electric motor drive ensure stable, long-term industrial operation even in challenging conditions.

FAQs of Welding Electrode Maker:


Q: How does the automatic Welding Electrode Maker improve manufacturing efficiency?

A: The automatic Welding Electrode Maker is PLC controlled and features adjustable speed up to 40 m/min, allowing for continuous, consistent electrode production. Its automation reduces manual intervention, enhancing both output and product quality while minimizing operational downtime.

Q: What range of electrode sizes can this machine produce?

A: This machine produces welding electrodes with diameters from 2.5 mm to 5.0 mm and lengths between 250 mm and 450 mm, accommodating a broad spectrum of industrial requirements.

Q: When should routine maintenance be performed on this machine?

A: Routine maintenance is recommended according to the manufacturers guidelinestypically after specific intervals of operationto ensure low maintenance and long-term reliability, especially due to its robust construction and heavy-duty components.

Q: Where can this machine be installed for optimal performance?

A: This electrode maker is ideal for industrial manufacturing facilities in India, as it is designed to operate efficiently in environments with up to 85% relative humidity and temperatures up to 60C. Adequate ventilation and water-cooling connections should be provided at the site.

Q: What is the process for producing welding electrodes with this machine?

A: Raw materials are fed into the machine, which precisely forms and coats electrodes using alloy steel rollers. The automated system ensures a uniform coating and consistent quality, after which the electrodes are cut to the preset length and output efficiently.

Q: What are the key benefits of using this Welding Electrode Maker?

A: Key benefits include high production capacity (100150 kg/hr), adjustable speed, robust safety features like emergency stop and overload protection, low maintenance requirements, and a noise level of less than 75 dBmaking it suitable for demanding industrial settings.

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