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welding electrode manufacturing machine for sale

welding electrode manufacturing machine for sale

3000000.0 INR/Unit

Product Details:

  • Usage & Applications For manufacturing welding electrodes of different sizes and types
  • Features High efficiency, Low power consumption, Robust construction, Easy operation & maintenance
  • Production Capacity 2 to 5 Tons per 8 hours
  • Size Standard / Customizable
  • Weight Approx. 3500 kg
  • Automation Grade Semi-Automatic / Automatic
  • Machine Type Welding Electrode Manufacturing Machine
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welding electrode manufacturing machine for sale Price And Quantity

  • 3000000.0 INR/Unit
  • 1 Unit

welding electrode manufacturing machine for sale Product Specifications

  • Electric, Belt Driven
  • < 75 dB
  • Up to 60C
  • PLC Controlled with touch screen panel
  • Water / Air Cooling
  • 6200 x 1200 x 1800 mm
  • Mild Steel / Stainless Steel Structure
  • 380-440V, 3 Phase, 50-60Hz
  • 30-60 electrodes/min (adjustable)
  • For manufacturing welding electrodes of different sizes and types
  • High efficiency, Low power consumption, Robust construction, Easy operation & maintenance
  • Approx. 3500 kg
  • Standard / Customizable
  • 2 to 5 Tons per 8 hours
  • Welding Electrode Manufacturing Machine
  • Semi-Automatic / Automatic

Product Description

Specification

  • Production Capacity 21000 kg per hour
  • Automation Grade Semi-Automatic
  • Phase 3 Phase
  • Material MS ( Body )
  • Power Source Electric
  • Voltage 440V
  • Surface Finishing Color Coated
  • Country of Origin Made in India
  • Motor Power 100 HP




High Versatility for Diverse Applications

This welding electrode manufacturing machine is engineered to accommodate a wide range of electrode sizes and coating types, perfectly adapting to various industries such as fabrication, shipbuilding, and construction. Its customizable design ensures compatibility with both standard and unique production requirements, granting manufacturers flexibility and efficiency.


User-Friendly and Robust Operation

The PLC-controlled touch screen system simplifies operation and monitoring, allowing even minimal training to execute complex manufacturing tasks seamlessly. Its robust construction, combined with low noise output and advanced cooling options, ensures consistent production even in demanding industrial conditions. Maintenance is straightforward, further enhancing reliability.


Ensured Quality and Efficiency

With an electrode cutting tolerance of 1.0 mm and a hopper capacity of 50-80 kg, the machine maintains strict quality control and high throughput. The electric, belt-driven drive delivers low power consumption, and automated processes guarantee uniform electrode quality across every batch. After-sales support assists customers throughout the product's lifespan, ensuring optimal operation.

FAQ's of welding electrode manufacturing machine for sale:


Q: How does the electrode manufacturing machine ensure precise dimensions and consistent quality?

A: The machine uses advanced PLC control and a high-precision cutting mechanism with a tolerance of 1.0 mm, ensuring each electrode matches required specifications. The consistent wire feeding system and uniform coating process further maintain product quality throughout production.

Q: What electrode sizes and coating types can be produced with this machine?

A: This system manufactures welding electrodes with wire diameters between 1.6 mm and 5.0 mm, and lengths from 250 mm to 450 mm. Supported coatings include rutile, basic, cellulosic, iron powder, and more, making it suitable for various industrial applications.

Q: Where can this welding electrode manufacturing equipment be installed and used?

A: The machine is designed for use in manufacturing plants, fabrication workshops, construction supply factories, shipyards, and any facility engaged in industrial welding electrode production, both in India and for export markets.

Q: What is the typical process involved in electrode production with this machine?

A: The process includes core wire feeding, coating application (using the specified type), precision cutting to desired length, drying/curing, and automated or semi-automated stacking. The PLC system and adjustable parameters enable operators to adapt production to different electrode types.

Q: What are the electric and operational requirements for this machine?

A: A 380-440V, 3-phase, 50-60Hz power supply is required, along with compressed air at 6-8 Bar. The machine is equipped for either water or air cooling, and its noise level remains under 75 dB for comfortable operation in industrial environments.

Q: When is after-sales service available, and what does it include?

A: Comprehensive after-sales support is available upon installation and throughout the machine's operating life-covering technical assistance, maintenance, spare parts, and troubleshooting, ensuring minimal downtime and optimal machine efficiency.

Q: What are the advantages of using this machine for electrode production?

A: Key benefits include high efficiency, reliability, reduced energy consumption, robust construction, simple operation and maintenance, customizable options, and the ability to produce a wide range of electrode types to meet demanding industry standards.

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