Send InquiryWelding Electrode Production Line in Egypt
MOQ : 1 Unit
Welding Electrode Production Line in Egypt Specification
- Production Capacity
- 500 - 3000 kg per 8 hours
- Drive Type
- Electric motor driven
- Usage & Applications
- Manufacturing of welding electrodes (Mild Steel, Stainless Steel, Cast Iron, etc.)
- Material
- High-grade steel and alloy components
- Control System
- PLC based digital control
- Dimension (L*W*H)
- Approx. 18000*2500*2500 mm
- Features
- High efficiency, low maintenance, energy saving, easy operation
- Noise Level
- Below 75 dB
- Machine Type
- Welding Electrode Production Line
- Weight
- Approx. 4 to 8 Tons
- Speed
- Variable, up to 80 meters/min
- Power Supply
- 380V/415V, 50Hz, 3 Phase
- Size
- Customizable based on requirement
- Automation Grade
- Semi-Automatic/Automatic
- Cooling System
- Water/Air cooled system
- Working Temperature
- 5C to 45C
- Electrode Length
- 250 mm to 450 mm
- Transportation
- Equipped with roller/conveyor system
- Binder Mixing System
- Automatic & manual options available
- Adhesive Application
- Consistent with automatic glue units
- Packaging
- Automated or manual packaging system available
- Manpower Required
- 4-6 operators per shift
- Power Consumption
- 60-80 kW depending on configuration
- Baking Oven Type
- Tunnel or Chamber type, Electric or Gas heated
- Coating Thickness Control
- Adjustable via PLC controls
- Compatibility
- Suitable for various welding electrode chemistries
- Extrusion System
- Heavy-duty with precision dies
- Paint System
- Optional at finishing line
- Electrode Diameter Range
- 2.5 mm to 5.0 mm
About Welding Electrode Production Line in Egypt
Specification
- Production Capacity 21000 kg per hour
- Automation Grade Semi-Automatic
- Phase 3 Phase
- Material MS ( Body )
- Power Source Electric
- Voltage 440V
- Surface Finishing Color Coated
- Country of Origin Made in India
- Motor Power 100 HP
Efficient and Versatile Manufacturing
Designed for Egyptian industries, this production line delivers versatile manufacturing options for welding electrodes of various compositions and sizes. The system supports automatic and manual operations, making it adaptable for small to large-scale production. Advanced PLC-controlled processes ensure uniform coating thickness and high-quality electrode output, boosting efficiency and product reliability.
Precision and Low Maintenance Features
Heavy-duty construction with precision dies, a water/air cooling system, and high-grade steel and alloy components make this welding electrode line durable and easy to maintain. Low noise levels and energy-saving features help create a comfortable and cost-effective manufacturing environment. Automated glue application and packaging further streamline operations.
Customizable for Your Production Needs
The line's modular design allows customization for length, diameter, and production capacity. Options such as different oven types, electric or gas heating, varied automation grades, and an optional finishing paint system cater to specific production requirements. With an export-driven focus and reliable Indian engineering, it meets local and global market demands.
FAQ's of Welding Electrode Production Line in Egypt:
Q: How does the automatic and manual binder mixing system enhance the electrode production process?
A: The system allows you to choose between fully automatic or manual binder mixing, ensuring uniform adhesive quality and adaptability to different scales of production. Automatic mixing increases efficiency and consistency, while manual mode provides flexibility for specialized formulations.Q: What range of electrode diameters and lengths can this production line accommodate?
A: This production line supports electrode diameters from 2.5 mm to 5.0 mm and lengths ranging from 250 mm up to 450 mm, making it suitable for a variety of industrial applications and welding requirements.Q: What benefits does the PLC-based control system provide?
A: The PLC-based digital control system offers precise monitoring and adjustment of critical parameters, such as coating thickness. It helps maintain consistent product quality, reduces manual intervention, and allows easy integration of automation features into the production workflow.Q: When should I choose a tunnel oven versus a chamber oven, and what heating options are available?
A: Tunnel ovens are ideal for continuous, high-capacity production, while chamber ovens suit batch operations or lower volumes. Both oven types offer electric and gas heating options, providing flexibility to match your facility's energy source and production scale.Q: Where can this welding electrode production line be installed?
A: The line is suited for installation in industrial environments across Egypt, especially where reliable 380V/415V, 50Hz, 3-phase power is available. Its customizable dimensions ensure adaptability to available workspace, and robust construction withstands demanding manufacturing conditions.Q: How many operators are required to run the production line per shift?
A: With semi-automatic or automatic configurations, the line typically requires 4 to 6 operators per shift, optimizing manpower without sacrificing productivity.Q: What electrode types and chemistries is the line compatible with?
A: The production line is compatible with a range of electrode chemistries, including Mild Steel, Stainless Steel, and Cast Iron, providing flexibility to produce electrodes for various industrial welding applications.
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Contact Details
DECCAN DYNAMICS
GST : 33AABFD6200G1Z5
GST : 33AABFD6200G1Z5
- 21, Deccan Estate, MAK India Mill Road, Goldwins, Civil Aerodrome Post, Coimbatore - 641014, Tamil Nadu, India
- Phone :08045475340
- info@deccandynamics.com
Send Inquiry- Mr. P. Swaminathan (Managing Director)
- Mobile :08045475340
- Mr. T. S. Raghunathan (Manager)
- Mobile :08045475340
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