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welding electrode plant in Nigeria

Name: welding electrode plant in Nigeria
Brand: DECCAN DYNAMICS
Price: 2500000 INR
Availability: InStock

Price 2500000 INR/ Unit

Get a Price/Quote

MOQ : 1 Unit

welding electrode plant in Nigeria Specification

Dimension (L*W*H)
9500mm 1600mm 1700mm

Control System
PLC Based Control Panel

Size
Standard / Customizable

Noise Level
< 75 dB

Automation Grade
Semi-Automatic / Automatic

Speed
Adjustable up to 120 rods/min

Features
Robust construction, easy operation, low maintenance

Machine Type
Welding Electrode Production Line

Working Temperature
5C to 45C

Power Supply
415V/50Hz/3 Phase

Usage & Applications
For manufacturing various types of welding electrodes

Production Capacity
2 to 10 Tons per Shift

Material
Mild Steel Body with Stainless Steel Contact Parts

Drive Type
Electric Motor Driven

Cooling System
Water cooled system

Weight
Approx. 3500 Kg

Wire Feeding System
Automatic wire feeder included

Operator Requirement
4 - 6 persons per shift

Electrode Diameter Range
2.0 mm - 5.0 mm

Surface Finish
Anti-corrosive paint finish

Electrode Length Range
250 - 450 mm

Service Support
Available in Nigeria

Installation Time
60 - 90 Days

Brand Compatibility
Compatible with major electrode raw material suppliers

Coating Type Supported
All types: Rutile, Basic, Cellulosic, etc.

Power Consumption
25 - 40 kW/hr

Minimum Order Quantity
1 Plant

welding electrode plant in Nigeria Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
1 Unit Per Month

Delivery Time
1 Months

About welding electrode plant in Nigeria

Specification

Production Capacity 21000 kg per hour
Automation Grade Semi-Automatic
Phase 3 Phase
Material MS ( Body )
Power Source Electric
Voltage 440V
Surface Finishing Color Coated
Country of Origin Made in India
Motor Power 100 HP

Cutting-Edge Electrode Manufacturing Technology

This production line incorporates state-of-the-art automation and control systems, engineered for durable performance. The PLC-based panel allows for precise adjustments, while an automatic wire feeder and water-cooled mechanisms optimize operational efficiency. The equipment operates within a wide temperature range and features noise control under 75 dB, enhancing workplace safety and comfort.

Flexible Coating and Customization Options

Our plant caters to the complete spectrum of electrode coatings, including Rutile, Basic, and Cellulosic, ensuring adaptability to diverse industrial requirements. The modular design allows for standard or custom dimensions, providing clients with flexibility in plant setup. Its robust body, stainless steel parts, and anti-corrosive paint guarantee longevity and operational reliability.

FAQs of welding electrode plant in Nigeria:

Q: How does the welding electrode plant automate and control the production process?

A: The plant features a semi-automatic or fully automatic configuration, utilizing a PLC-based control panel for precise regulation. The automatic wire feeder streamlines electrode production, while operators can adjust speed up to 120 rods per minute. This advanced automation ensures consistent quality and minimal manual intervention.

Q: What types of welding electrodes can this plant manufacture?

A: Our electrode plant can manufacture all standard types, including Rutile, Basic, and Cellulosic coated electrodes. It supports diameter ranges from 2.0 mm to 5.0 mm and lengths between 250 mm and 450 mm, making it suitable for various industrial welding applications.

Q: When will the welding electrode plant be operational after installation?

A: Installation usually takes between 60 to 90 days after order confirmation and site readiness, allowing for setup, commissioning, and operator training within the specified timeframe.

Q: Where can clients access service and technical support for the plant in Nigeria?

A: Comprehensive service and technical support are available throughout Nigeria. Our team provides installation, training, troubleshooting, and ongoing maintenance to ensure optimal plant performance.

Q: What are the key steps in the electrode production process within this plant?

A: The process involves automatic wire feeding, electrode rod cutting, coating application (using selectable types), drying, quality inspection, and final packaging. The PLC-controlled system ensures efficiency and reduces operational errors at each stage.

Q: How many operators are required per shift and what skills are needed to run the plant?

A: Each shift typically requires 4 to 6 trained personnel. Operators should be familiar with basic industrial machinery operation, safety procedures, and quality control. Training is included during installation.

Q: What are the benefits of investing in this welding electrode manufacturing plant?

A: Clients benefit from high production capacity (2 to 10 tons per shift), compatibility with major raw material suppliers, automated controls, low maintenance design, anti-corrosive finishes, and reliable after-sales support within Nigeria.

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