Send InquiryWelding Electrodes Making Machine And Welding Electrodes Production Line For e6013 e7018
Price 3000000.0 INR/ Unit
MOQ : 1 Unit
Welding Electrodes Making Machine And Welding Electrodes Production Line For e6013 e7018 Specification
- Drive Type
- Electric Motor Driven
- Dimension (L*W*H)
- Approx. 45000mm x 2400mm x 3200mm (Full Line)
- Weight
- Approx. 1800-3500 kg (varying by production line capacity)
- Working Temperature
- 5C to 40C
- Size
- Varies as per configuration, up to 45 Meter Total Length
- Control System
- PLC Controlled Panel
- Machine Type
- Complete Production Line
- Usage & Applications
- Welding Electrodes Manufacturing (E6013, E7018, etc.)
- Automation Grade
- Semi-Automatic / Fully Automatic
- Features
- High Efficiency, Energy Saving, Low Maintenance, Easy Operation
- Speed
- 60-110 meters/min (depending on model)
- Material
- Heavy Duty Mild Steel & Alloy Components
- Power Supply
- 380V/415V, 50/60Hz, 3 Phase
- Noise Level
- 80 dB
- Production Capacity
- 1-3 Ton/8 hour shift (customizable)
- Cooling System
- Water / Air Cooling
- Packing
- Carton/Box Packing Supported
- Installation & Training
- Provided by Manufacturer/Supplier
- Electrode Type Supported
- E6013, E7018, and other mild/low-hydrogen electrodes
- Line Composition
- Wire Straightening, Wire Cutting, Extrusion, Drying Oven, Painting, Branding, Baking Oven, and Packing Section
- Binder Mixing Capacity
- Up to 250 Liters/Batch
- Painting System
- Optional Automatic Electrode Painting and Branding
- Cutting System
- Automatic Electrode Cutting and Tipping
- Length of Electrode
- 300mm to 450mm
- Operator Interface
- Touch Screen HMI
- Baking Oven Temperature Range
- 100°C to 300°C
- Safety Features
- Emergency Stop, Overload Protection, Interlocked Panels
- Feeder Accuracy
- ±1.5 mm
- Electrode Diameter Range
- 2.5mm to 5mm
- Rated Input Power
- 18-45 kW (Depending on configuration)
- Coating Method
- Extrusion Coating System
Welding Electrodes Making Machine And Welding Electrodes Production Line For e6013 e7018 Trade Information
- Minimum Order Quantity
- 1 Unit
- Payment Terms
- Cash in Advance (CID), Cash Advance (CA)
- Supply Ability
- 1 Unit Per Month
- Delivery Time
- 1 Months
- Sample Available
- No
- Sample Policy
- Contact us for information regarding our sample policy
- Main Export Market(s)
- Central America, North America, Middle East, Asia, Australia, South America, Western Europe, Africa
- Main Domestic Market
- All India, South India
About Welding Electrodes Making Machine And Welding Electrodes Production Line For e6013 e7018
Specification
- Production Capacity 21000 kg per hour
- Automation Grade Semi-Automatic
- Phase 3 Phase
- Material MS ( Body )
- Power Source Electric
- Voltage 440V
- Surface Finishing Color Coated
- Country of Origin Made in India
- Motor Power 100 HP
Robust Production Capability
Designed to meet diverse manufacturing needs, the production line covers every step from wire straightening to final packing. With customizable automation and a speed of 60-110 meters per minute, it delivers efficient, energy-saving operations suitable for demanding production targets.
Precision and Quality Assurance
The system ensures precise feeder accuracy (1.5 mm) and uniform extrusion coating, supported by a comprehensive quality control system. The baking ovens maintain consistent temperatures (100C to 300C) for flawless electrode performance, while operator-friendly controls enable streamlined processes.
Flexible and User-Friendly Design
Accommodating a broad range of electrode types, sizes, and coatings, operators benefit from intuitive touch screen HMI interfaces and extensive safety features, including emergency stop functions and overload protection. Manufacturer-provided installation and training facilitate rapid setup and safe operation.
FAQ's of Welding Electrodes Making Machine And Welding Electrodes Production Line For e6013 e7018:
Q: How does the welding electrodes production line support different electrode types like E6013 and E7018?
A: The production line is engineered to manufacture a wide range of electrode types, including E6013 and E7018. Its extrusion coating system and flexible feeder setup allow for easy configuration based on the specific requirements of different electrode coatings and compositions.Q: What is the process followed for producing welding electrodes in this line?
A: The process starts with wire straightening and cutting, followed by extrusion coating with the binder, then drying, painting, branding, and baking in controlled ovens. After cooling and inspection, the electrodes are automatically packed into cartons or boxes.Q: When should the baking ovens be set to higher temperatures during production?
A: Higher baking oven temperatures, within the range of 100C to 300C, are used during the curing phase of electrode production, particularly for low-hydrogen types like E7018, to ensure the coating's adherence and to remove any moisture.Q: Where can this welding electrode production line be installed, and what support is provided?
A: The production line can be installed at manufacturing facilities with a suitable space and power supply (380V/415V, 3-phase). The manufacturer provides complete installation and training support to ensure efficient and safe operation.Q: What are the main benefits of using this fully equipped electrode production line?
A: Benefits include high production efficiency, consistent electrode quality, energy savings, low operational noise (80 dB), easy touch screen operation, comprehensive safety features, and minimal maintenance due to heavy-duty construction.Q: How is the quality and accuracy of electrodes maintained throughout the process?
A: The system maintains accuracy through PLC control, precise feeders (1.5 mm), uniform extrusion coating, and consistent oven temperatures. Automatic cutting and tipping further ensure each electrode meets the desired specification.Q: What customization options are available for the welding electrode making machine?
A: Production capacity (1-3 Ton/8 hour shift), automation level (semi or fully automatic), painting and branding systems, and electrode sizes can be tailored to the user's requirements, providing a solution suitable for both small-scale and large industrial operations.
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Turnkey Project of E6013 E7018 Welding Electrode Production Line
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Contact Details
DECCAN DYNAMICS
GST : 33AABFD6200G1Z5
GST : 33AABFD6200G1Z5
- 21, Deccan Estate, MAK India Mill Road, Goldwins, Civil Aerodrome Post, Coimbatore - 641014, Tamil Nadu, India
- Phone :08045478852
- deccandynamics@yahoo.com
Send Inquiry- Mr. P. Swaminathan (Managing Director)
- Mobile :08045478852
- Mr. T. S. Raghunathan (Manager)
- Mobile :08045478852
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