Welding Electrodes Making Machine And Welding Electrodes Production Line For e6013 e7018

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Welding Electrodes Making Machine And Welding Electrodes Production Line For e6013 e7018

Name: Welding Electrodes Making Machine And Welding Electrodes Production Line For e6013 e7018
Brand: DECCAN DYNAMICS
Price: 3000000.0 INR
Availability: InStock

Price 3000000.0 INR/ Unit

Get a Price/Quote

MOQ : 1 Unit

Welding Electrodes Making Machine And Welding Electrodes Production Line For e6013 e7018 Specification

Power Supply
380V/415V, 50/60Hz, 3 Phase

Cooling System
Water / Air Cooling

Drive Type
Electric Motor Driven

Production Capacity
1-3 Ton/8 hour shift (customizable)

Machine Type
Complete Production Line

Noise Level
80 dB

Speed
60-110 meters/min (depending on model)

Features
High Efficiency, Energy Saving, Low Maintenance, Easy Operation

Control System
PLC Controlled Panel

Automation Grade
Semi-Automatic / Fully Automatic

Size
Varies as per configuration, up to 45 Meter Total Length

Material
Heavy Duty Mild Steel & Alloy Components

Dimension (L*W*H)
Approx. 45000mm x 2400mm x 3200mm (Full Line)

Working Temperature
5C to 40C

Weight
Approx. 1800-3500 kg (varying by production line capacity)

Usage & Applications
Welding Electrodes Manufacturing (E6013, E7018, etc.)

Electrode Type Supported
E6013, E7018, and other mild/low-hydrogen electrodes

Operator Interface
Touch Screen HMI

Installation & Training
Provided by Manufacturer/Supplier

Line Composition
Wire Straightening, Wire Cutting, Extrusion, Drying Oven, Painting, Branding, Baking Oven, and Packing Section

Cutting System
Automatic Electrode Cutting and Tipping

Safety Features
Emergency Stop, Overload Protection, Interlocked Panels

Painting System
Optional Automatic Electrode Painting and Branding

Binder Mixing Capacity
Up to 250 Liters/Batch

Rated Input Power
18-45 kW (Depending on configuration)

Baking Oven Temperature Range
100°C to 300°C

Length of Electrode
300mm to 450mm

Coating Method
Extrusion Coating System

Feeder Accuracy
±1.5 mm

Electrode Diameter Range
2.5mm to 5mm

Packing
Carton/Box Packing Supported

Welding Electrodes Making Machine And Welding Electrodes Production Line For e6013 e7018 Trade Information

Minimum Order Quantity
1 Unit

Payment Terms
Cash in Advance (CID), Cash Advance (CA)

Supply Ability
1 Unit Per Month

Delivery Time
1 Months

Sample Available
No

Sample Policy
Contact us for information regarding our sample policy

Main Export Market(s)
Central America, North America, Middle East, Asia, Australia, South America, Western Europe, Africa

Main Domestic Market
All India, South India

About Welding Electrodes Making Machine And Welding Electrodes Production Line For e6013 e7018

Specification

Production Capacity 21000 kg per hour
Automation Grade Semi-Automatic
Phase 3 Phase
Material MS ( Body )
Power Source Electric
Voltage 440V
Surface Finishing Color Coated
Country of Origin Made in India
Motor Power 100 HP

Robust Production Capability

Designed to meet diverse manufacturing needs, the production line covers every step from wire straightening to final packing. With customizable automation and a speed of 60-110 meters per minute, it delivers efficient, energy-saving operations suitable for demanding production targets.

Precision and Quality Assurance

The system ensures precise feeder accuracy (1.5 mm) and uniform extrusion coating, supported by a comprehensive quality control system. The baking ovens maintain consistent temperatures (100C to 300C) for flawless electrode performance, while operator-friendly controls enable streamlined processes.

Flexible and User-Friendly Design

Accommodating a broad range of electrode types, sizes, and coatings, operators benefit from intuitive touch screen HMI interfaces and extensive safety features, including emergency stop functions and overload protection. Manufacturer-provided installation and training facilitate rapid setup and safe operation.

FAQ's of Welding Electrodes Making Machine And Welding Electrodes Production Line For e6013 e7018:

Q: How does the welding electrodes production line support different electrode types like E6013 and E7018?

A: The production line is engineered to manufacture a wide range of electrode types, including E6013 and E7018. Its extrusion coating system and flexible feeder setup allow for easy configuration based on the specific requirements of different electrode coatings and compositions.

Q: What is the process followed for producing welding electrodes in this line?

A: The process starts with wire straightening and cutting, followed by extrusion coating with the binder, then drying, painting, branding, and baking in controlled ovens. After cooling and inspection, the electrodes are automatically packed into cartons or boxes.

Q: When should the baking ovens be set to higher temperatures during production?

A: Higher baking oven temperatures, within the range of 100C to 300C, are used during the curing phase of electrode production, particularly for low-hydrogen types like E7018, to ensure the coating's adherence and to remove any moisture.

Q: Where can this welding electrode production line be installed, and what support is provided?

A: The production line can be installed at manufacturing facilities with a suitable space and power supply (380V/415V, 3-phase). The manufacturer provides complete installation and training support to ensure efficient and safe operation.

Q: What are the main benefits of using this fully equipped electrode production line?

A: Benefits include high production efficiency, consistent electrode quality, energy savings, low operational noise (80 dB), easy touch screen operation, comprehensive safety features, and minimal maintenance due to heavy-duty construction.

Q: How is the quality and accuracy of electrodes maintained throughout the process?

A: The system maintains accuracy through PLC control, precise feeders (1.5 mm), uniform extrusion coating, and consistent oven temperatures. Automatic cutting and tipping further ensure each electrode meets the desired specification.

Q: What customization options are available for the welding electrode making machine?

A: Production capacity (1-3 Ton/8 hour shift), automation level (semi or fully automatic), painting and branding systems, and electrode sizes can be tailored to the user's requirements, providing a solution suitable for both small-scale and large industrial operations.

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