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welding electrode plant for sale

Name: welding electrode plant for sale
Brand: DECCAN DYNAMICS
Price: 3000000 INR
Availability: InStock

Price 3000000 INR/ Unit

Get a Price/Quote

MOQ : 1 Unit

welding electrode plant for sale Specification

Usage & Applications
Manufacturing All Types of Welding Electrodes

Drive Type
Electric Belt Driven

Power Supply
415V / 3 Phase / 50 Hz

Machine Type
Welding Electrode Production Line

Features
Robust Construction, Easy Operation, Low Maintenance

Noise Level
Low (< 75 dB)

Working Temperature
Up to 45C

Dimension (L*W*H)
20 m x 5 m x 4 m

Speed
Variable Speed Control (up to 20 Meters/Minute)

Cooling System
Water Cooled Chambers

Material
Mild Steel & Alloy Steel

Control System
PLC Controlled with Touch Screen HMI

Automation Grade
Semi-Automatic

Production Capacity
1.5 to 2 Tons Per Shift

Weight
Approx. 8 - 10 Tons

Size
Standard Industrial Size

Voltage Stabilizer
Integrated Inbuilt Stabilizer

Wire Feeder System
Automatic Tension Adjustment

Coating Accuracy
±0.2mm

Baking Oven Type
Automatic, Multi-Shelf

Max. Electrode Length
450 mm

Compressed Air Requirement
6-8 Bar

Electrode Diameter Range
2.5mm to 5mm

Brand Compatibility
Universal for All Standard Electrode Brands

Phase Mixer Capacity
350 Liters

Installation Support
On-Site Setup & Training Available

Energy Consumption
Approx. 15-20 kW/Hour

Safety Features
Emergency Stop, Overload Protection, Interlock System

Finishing Type
Powder Coated Components

welding electrode plant for sale Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
1 Unit Per Month

Delivery Time
1 Months

About welding electrode plant for sale

Specification

Production Capacity 21000 kg per hour
Automation Grade Semi-Automatic
Phase 3 Phase
Material MS ( Body )
Power Source Electric
Voltage 440V
Surface Finishing Color Coated
Country of Origin Made in India
Motor Power 100 HP

Efficient and Versatile Production

Engineered to meet industrial demands, this electrode manufacturing plant boasts variable speed, automatic wire feeding, and precise coating accuracy, enabling production of electrodes from 2.5mm to 5mm in diameter. The universal compatibility allows it to handle all standard electrode brands, supporting manufacturers aiming for versatility in their product range.

Advanced Automation and Control

Featuring PLC control with a convenient touch screen HMI interface, the plant streamlines operation and quality oversight. Automation grade is semi-automatic, offering a balanced blend of manual oversight and automated processes, while the integrated voltage stabilizer and overload protection ensure steady, safe performance.

Reliable Support and Installation

Our offering includes on-site setup and comprehensive training, ensuring a smooth installation and immediate operational readiness. The robust construction, low maintenance design, and water-cooled chambers guarantee both equipment longevity and ease of use, making it suitable for both seasoned manufacturers and newcomers to electrode production.

FAQ's of welding electrode plant for sale:

Q: How is the electrode manufacturing process managed in this plant?

A: The plant utilizes a PLC-controlled system with a touch screen HMI, enabling precise management of mixing, coating, baking, and wire feeding. Each process is monitored and can be adjusted in real-time, ensuring consistency and accuracy throughout production.

Q: What types and sizes of welding electrodes can be produced with this equipment?

A: This plant can manufacture all standard types of welding electrodes with diameters ranging from 2.5mm to 5mm and lengths up to 450mm, making it highly versatile for various applications.

Q: How does the automatic wire feeder with tension adjustment benefit production?

A: The automatic wire feeder with tension adjustment ensures consistent feeding during electrode formation, reducing wire breakage and production interruptions, and enhancing the efficiency and quality of electrode coating.

Q: What safety and support features are integrated in this welding electrode plant?

A: Safety is bolstered by emergency stop switches, overload protection, and an interlock system. On-site setup and training support minimize operational risks and ensure a quick learning curve for your team.

Q: Where is this plant manufactured and do you offer installation services worldwide?

A: Manufactured in India by skilled exporters and suppliers, the plant comes with the option for on-site installation support and training, making it accessible and user-friendly for international buyers.

Q: What are the energy requirements and operating environment for this plant?

A: The plant operates on a 415V, 3-phase, 50Hz supply, with approximate energy consumption of 15-20 kW per hour. It is designed to function efficiently up to a working temperature of 45C and requires a compressed air supply of 6-8 bar.

Q: What are the main benefits of choosing this electrode manufacturing plant?

A: Benefits include robust construction, universal brand compatibility, precise coating achieveable within 0.2mm, low maintenance demands, powder coated components, and reliable automation, all of which lead to high productivity and safety in manufacturing operations.

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