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welding electrode plant and machinery
welding electrode plant and machinery

welding electrode plant and machinery

Price 3000000 INR/ Unit

MOQ : 1 Unit

welding electrode plant and machinery Specification

  • Size
  • Standard and customized sizes available
  • Power Supply
  • Three Phase, 415V, 50 Hz AC
  • Drive Type
  • Electric motor driven
  • Noise Level
  • < 75 dB(A)
  • Dimension (L*W*H)
  • Approx. 8500mm x 2500mm x 2200mm (depends on model)
  • Usage & Applications
  • Welding electrode manufacturing, metal fabrication industries
  • Control System
  • PLC Controlled (optional manual panel)
  • Production Capacity
  • 200-600 Ton/Year (Depends on model)
  • Machine Type
  • Welding Electrode Plant Machinery
  • Features
  • Robust construction, high durability, user-friendly operation, low maintenance, efficient performance
  • Weight
  • Approx. 3000-5000 kg (varies with configuration)
  • Working Temperature
  • Ambient to 45C
  • Cooling System
  • Air/Water cooled (as specified)
  • Automation Grade
  • Semi-automatic / Automatic (as per requirement)
  • Material
  • Mild Steel, Stainless Steel (critical components)
  • Speed
  • Up to 50-70 electrodes/min (model dependent)
  • Extrusion Pressure Range
  • 2-7 Tons
  • Operating Humidity
  • Up to 85% RH non-condensing
  • Wire Feeder Size
  • 1.6-5.0 mm electrode wire
  • Conveyor Belt Type
  • Rubber coated durable conveyors
  • Electrode Length Range
  • 250-450 mm
  • Baking Oven Capacity
  • 500-2000 kg/batch
  • Power Consumption
  • 18-35 kW/hr
  • Installation Time
  • 30-45 Days
  • Electrode Type Capability
  • Rutile, Basic, Cellulosic, Hard Facing & Special Electrodes
  • Roller Diameter
  • 100-250 mm
  • After Sales Service
  • Provided by manufacturer
  • Coating Thickness Range
  • 1-3 mm
 

welding electrode plant and machinery Trade Information

  • Minimum Order Quantity
  • 1 Unit
  • Supply Ability
  • 1 Unit Per Month
  • Delivery Time
  • 1 Months
 

About welding electrode plant and machinery

Specification
  • Production Capacity 21000 kg per hour
  • Automation Grade Semi-Automatic
  • Phase 3 Phase
  • Material MS ( Body )
  • Power Source Electric
  • Voltage 440V
  • Surface Finishing Color Coated
  • Country of Origin Made in India
  • Motor Power 100 HP


Versatility and Efficiency for Modern Manufacturing

This welding electrode plant can process multiple electrode types, offering customization in size and automation to match specific production requirements. Designed for fast, continuous manufacturing with speeds reaching up to 70 electrodes per minute and a production capacity of 200-600 tons per year (depending on the model), it is suitable for small-scale workshops as well as large-scale industrial plants. The robust construction and durable conveyor belts ensure consistent operation under demanding conditions.


Smart Design with User-Friendly Operation

Equipped with features such as PLC control systems, rubber-coated conveyors, and efficient power management (18-35 kW/hr), the machinery guarantees streamlined, intuitive workflows. Installation is handled professionally by the manufacturer and typically completed within 30-45 days. With low noise emissions (<75 dB(A)), reliable air or water cooling, and sturdy mild steel and stainless steel construction, operators benefit from safe, comfortable, and low-maintenance use.

FAQ's of welding electrode plant and machinery:


Q: How is the welding electrode plant installed, and what is the typical installation timeframe?

A: The installation process is carried out by skilled technicians from the manufacturer. Installation typically takes 30-45 days, depending on the configuration and site requirements. The process includes assembling the plant, connecting utilities, testing, and operator training.

Q: What types of welding electrodes can be manufactured using this plant and machinery?

A: This plant is capable of producing rutile, basic, cellulosic, hard facing, and special welding electrodes. It supports coating thicknesses from 1-3 mm and can handle lengths ranging from 250 to 450 mm, making it highly versatile for various industry needs.

Q: What is the production capacity and efficiency of these machines?

A: Depending on the selected model, the production capacity ranges from 200 to 600 tons per year. The advanced design enables effective manufacturing speeds of up to 50-70 electrodes per minute, ensuring high output for both semi-automatic and automatic systems.

Q: Where can this machinery be used, and who are the ideal users?

A: These machines are ideal for use in welding electrode manufacturing units and metal fabrication industries. They can be installed in new plants or existing production lines, providing solutions for exporters, manufacturers, and suppliers seeking reliable, scalable electrode production.

Q: What after-sales services does the manufacturer provide?

A: Comprehensive after-sales service is offered, including installation assistance, operator training, maintenance support, and timely supply of spare parts. Ongoing technical support ensures sustained operational efficiency and longevity of the equipment.

Q: How does the control system work, and what are its benefits?

A: The plant can be equipped with a PLC-controlled system for automated operation, along with an optional manual control panel for flexibility. This ensures user-friendly operation, precise process control, reduced manual intervention, and enhanced safety during production.

Q: What are the main benefits of choosing this welding electrode plant and machinery?

A: Major benefits include high durability, user-friendly operation, low maintenance requirements, and robust performance in challenging industrial environments. Its customizable size and automation level, noise control, and efficient cooling provide additional value for dependable, long-term use.

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