Call Us
Change Language
Send inquiry

Welding Electrodes Making Machine

With our decades of industrial experience, we are engaged in offering a superb range of Welding Electrode Making Machine like Welding Rod Making Machinery, Welding Electrodes Machines and Welding Rod Production Machines. These machines are designed from top notch materials at our state of the art manufacturing unit under the strict observation of expert engineers. Our machines are used for designing welding electrodes by using process like wire straightening, cutting and press mixing. Our machine is offered at nominal price.

Features:

  • Our machine is technically advanced and simple to operate
  • Requires very less maintenance
  • Regarded for optimum performance and longer service life
Welding Electrode Production Line in Egypt
Get a Price/Quote

Welding Electrode Production Line in Egypt

Request To Call Back
  • Minimum Order Quantity 1
  • Unit of Measure Unit/Units

Specification

  • Production Capacity    21000 kg per hour
  • Automation Grade    Semi-Automatic
  • Phase    3 Phase
  • Material    MS ( Body )
  • Power Source    Electric
  • Voltage    440V
  • Surface Finishing    Color Coated
  • Country of Origin    Made in India
  • Motor Power    100 HP


Send Inquiry
Welding Electrode Production Line in Australia
Get a Price/Quote

Welding Electrode Production Line in Australia

Request To Call Back
  • Minimum Order Quantity 1
  • Unit of Measure Unit/Units

Specification

  • Production Capacity    21000 kg per hour
  • Automation Grade    Semi-Automatic
  • Phase    3 Phase
  • Material    MS ( Body )
  • Power Source    Electric
  • Voltage    440V
  • Surface Finishing    Color Coated
  • Country of Origin    Made in India
  • Motor Power    100 HP


Send Inquiry
welding electrode manufacturing machine for sale
Get a Price/Quote

welding electrode manufacturing machine for sale

Price: 3000000.0 INR /Unit

Request To Call Back
  • Minimum Order Quantity 1
  • Price 3000000.0 INR
  • Unit of Measure Unit/Units
  • Unit of Price Unit/Units

Specification

  • Production Capacity    21000 kg per hour
  • Automation Grade    Semi-Automatic
  • Phase    3 Phase
  • Material    MS ( Body )
  • Power Source    Electric
  • Voltage    440V
  • Surface Finishing    Color Coated
  • Country of Origin    Made in India
  • Motor Power    100 HP


Send Inquiry
Welding Electrode Maker
Get a Price/Quote

Welding Electrode Maker

Price: 3000000.00 INR /

Request To Call Back
  • Minimum Order Quantity 1
  • Price 3000000.00 INR
  • Unit of Measure Unit/Units

Welding Electrode Maker is a fully automatic industrial class machine that is designed and developed by our team of skilled professionals using high performance drives that lead to high working speed. This heavy duty electrode making unit is capable to produce rods with a capacity of 22000 kilograms per hour. It is capable to make electrode rods with a length in between 250 to 400 millimeters. 

Welding Electrode Making Machine Specifications

  • Capacity : 22000 kg per hour
  • Automation Grade: Semi-Automatic
  • Frequency: 50-60 Hz
  • Voltage: 410V
  • Brand    : Deccan
  • Material: MS
  • Country of Origin: Made in India
  • Motor Speed    : 100 HP
  • Power Source    : Electric

Welding Electrode Maker

DD 100

DD 200

DD 800

Cuts/ minute

Nos

100-120

180-200

600-800 cuts

Wire dia

mm

2.5- to 5.00

2.5- to 5.00

2.5- to 6.3

Cutting length

mm

250 to 450

250 to 450

300, 350 to 450

Speed

M/min

35-42

63-70

210-280

No. of straightening dies

Nos

5 T.C

5 T.C

7 T.C

No. of feed wheels

Nos

4

4

7

Cutter Nozzle

Material T.C

Material T.C

Material T.C

Power

Hp

5

8.5

28.5

Send Inquiry
Welding Rod Making Machine
Get a Price/Quote

Welding Rod Making Machine

Price: 3000000.00 INR /Unit

Request To Call Back
  • Automation Grade Semi Automatic
  • Control System PLC based control panel
  • Cooling System Water or air cooled
  • Delivery Time 1 Week
  • Dimension (L*W*H) Approx. 3800 x 1300 x 1800 mm
  • Drive Type Electric
  • Features Sturdy construction, easy operation, low maintenance
  • Machine Type Welding Rod Making Machine
  • Material Mild steel, stainless steel contacts
  • Minimum Order Quantity 1
  • Noise Level Less than 75 dB
  • Power Supply 380V / 50Hz / 3 Phase
  • Price 3000000.00 INR
  • Production Capacity 1-1.5 Tons / 8 hours
  • Size Standard industrial
  • Speed Variable, up to 72 rods/min
  • Supply Ability 1 Per Month
  • Unit of Measure , , Unit/Units
  • Unit of Price Unit/Units
  • Usage & Applications Manufacturing welding electrodes/rods
  • Weight Approx. 2000 Kg
  • Working Temperature 10C - 45C

We have marked a distinct position in the market by providing an excellent quality range of Welding Rod Making Machine. The offered machinery is widely used in manufacturing of various types of welding electrodes. This machinery is designed and manufactured using supreme class raw material in compliance with set industry norms. We assure our valuable clients that offered machinery is checked on several quality parameters. This product is offered in various technical specifications at very nominal to the clients.

Features of Welding Rod Making Machine:

  • Longer service life
  • High durability
  • Easy installation
  • Excellent performance

Welding Rod Maker Specifications:

  • Automation Grade Automatic
  • Phase 3 Phase
  • Material MS ( Body )
  • Power Source Electric
  • Surface Finishing Color Coated
  • Frequency 50-60 Hz
  • Voltage 410V
  • Country of Origin Made in India
  • Brand Deccan
  • Capacity 16000 kg per hour

Capacity

7 Tons

10 tons

Power

15 hp + 10 hp+ 1 hp

25 hp + 20 hp +1 hp

Oil cylinder capacity

150 tons

328 ton

Flux cylinder length

850mm

850 mm

Flux cylinder bore

Dia 150mm

Dia 225 mm

Max. Ram pressure

200 kg/cm2

200 kg/cm2

Oil cylinder stroke

900mm

900mm

Hydraulic cylinder bore

317.5mm

475mm

Flux discharge

4200 cc/min

5900 cc/min.

Specific pressure

896 kg/ cm2

825 kg/ cm2

no. of flux cylinder

2 Nos

2 Nos.

Flux cylinder capacity

15 litre

34 litre


Efficient and Versatile Production

This machine caters to various manufacturing requirements with its adjustable electrode diameter range and PLC-controlled variable speed, ensuring tailored outputs for diverse welding rod specifications.


Robust Construction and Easy Maintenance

Built with a powder-coated mild steel frame and stainless steel contacts, the equipment is both sturdy and durable. Its semi-automatic operation streamlines processes, reducing the frequency and cost of maintenance.


User-Friendly Operation and Support

Featuring an intuitive PLC control panel and variable speed, operators can quickly master machine functions. Expert installation and service support are readily available for a seamless setup and continuous operation.

FAQs of Welding Rod Making Machine:


Q: How does the welding rod making machine operate in different production environments?

A: The machine is designed to work efficiently within a wide temperature range (10C to 45C) and can operate in humidity levels of up to 85% RH. Its sturdy, powder-coated construction and integrated cooling systems enable reliable operation in standard industrial settings.

Q: What is the process for manufacturing welding rods using this machine?

A: Raw steel wire is fed into the machine using a screw feeder. The wire passes through alloy steel rollers for shaping and coating, followed by integration with a burn-off system for tip preparation. Finished electrodes are then collected, ready for packaging.

Q: When is service and technical support available for this equipment?

A: Service and technical support can be requested at any time after installation. Our expert team offers both remote and on-site assistance based on your requirements, ensuring minimal downtime and smooth operation.

Q: Where can this machine be installed and what are the space requirements?

A: The machine is suitable for factories or workshops with access to 380V / 50Hz / 3-phase power. It requires a standard industrial space of approximately 3800 x 1300 x 1800 mm (L*W*H) for installation and operation.

Q: What are the main benefits of using this welding rod making machine?

A: Key benefits include high production capacity (up to 1.5 tons per shift), variable speed (up to 72 rods/minute), easy operation via a PLC control system, low noise levels, reduced maintenance needs, and reliable construction for long service life.

Q: How is the installation process carried out and how long does it take?

A: Installation is straightforward and typically completed within 23 days by our professional technicians. All necessary adjustments, calibrations, and training are provided during setup to ensure optimal performance from day one.

Q: What safety and operational features are integrated for user convenience?

A: The machine features a low-noise design (<75 dB), a user-friendly PLC control panel, powder-coated surfaces for corrosion resistance, and automatic burn-off integration. These additions provide a safe, efficient, and comfortable user experience.

Send Inquiry
Welding Electrode Making Machine
Get a Price/Quote

Welding Electrode Making Machine

Price: 3000000.00 INR /Unit

Request To Call Back
  • Automation Grade Semi Automatic
  • Control System PLC Based
  • Cooling System Water Cooled
  • Delivery Time 1 Week
  • Dimension (L*W*H) 3600 mm x 1200 mm x 2100 mm
  • Drive Type Electric Motor Driven
  • Features High efficiency, Low maintenance, Robust construction
  • Machine Type Welding Electrode Making Machine
  • Material Mild Steel & Alloy Steel
  • Minimum Order Quantity 1
  • Noise Level Below 75 dB
  • Power Supply 380V/415V, 50/60Hz, 3 Phase
  • Price 3000000.00 INR
  • Production Capacity 450-600 kg/shift
  • Size Standard
  • Speed Up to 70 rods/minute
  • Supply Ability 1 Per Month
  • Unit of Measure , , Unit/Units
  • Unit of Price Unit/Units
  • Usage & Applications Manufacturing of welding electrodes
  • Weight Approx. 2200 kg
  • Working Temperature 5C - 40C

Backed with a team of experienced professionals, we are providing a wide range of Welding Electrode Making Machine. The offered machine is used for the manufacturing of welding electrodes. Tested on various quality parameters by our experts utilizing advanced technology, this machine is designed and manufactured with utmost precision using the finest quality raw material and advanced technology. We offer this product in various specifications at very reasonable rates to the clients.

Features ofWelding Electrode Maker:

  • High strength
  • Excellent surface finish
  • Robustness
  • Superior performance

Applications :-

  • Welding
  • Grounding
  • Electroplating

Specifications:

  • Automation Grade : Automatic
  • Phase : 3 Phase
  • Material : MS( Body)
  • Surface Finishing : Color Coated
  • Frequency : 50-60Hz
  • Voltage : 410V
  • Country of Origin : Made in India
  • Axis Travel (X,Y,Z) : 600*500*250mm
  • Brand : Deccan
  • Power Source : Electric
  • Spindle Motor : 7.5 kw
  • Capacity : 2000kg per hr



Versatile Electrode Production

This machine accommodates a wide input rod diameter and length range, allowing manufacturers to produce electrodes for different welding processes and industry requirements. Its capability to handle multiple coating typesincluding rutile, basic, cellulosic, and specialensures adaptability for diverse production needs.


Robust and Reliable Performance

Featuring a powerful 7.5 kW electric motor, IP54 protection, and a water-cooled system, this welding electrode making machine operates reliably even in challenging environments. Its mild and alloy steel construction ensures long-lasting performance and steady production rates.


Efficient Process and Productivity

With a production capacity of up to 600 kg per shift and speed reaching 70 rods per minute, the machine maximizes productivity. Its semi-automatic design and PLC-based control streamline operations, minimizing downtime and simplifying maintenance.

FAQs of Welding Electrode Making Machine:


Q: How does the Welding Electrode Making Machine operate?

A: The machine operates using an electric motor-driven system, controlled via a PLC interface. Raw rods are fed into the machine, where coating is applied (rutile, basic, cellulosic, or special), followed by drying and finishing, resulting in ready-to-use welding electrodes at speeds up to 70 rods per minute.

Q: What are the installation requirements for this machine?

A: You will need a dedicated installation space of 15 m x 6 m with a solid floor. The machine requires a power supply of 380V/415V, 50/60Hz, three-phase, and access to water for cooling. Its dimensions are 3600 mm x 1200 mm x 2100 mm, and it weighs approximately 2200 kg.

Q: When should regular maintenance be performed?

A: Routine maintenance should be scheduled according to the usage intensity, but typically after every production shift or as recommended by the manufacturer. The machines robust construction and low-maintenance design help reduce frequent servicing needs.

Q: Where is this machine typically used?

A: This welding electrode making machine is used in electrode manufacturing facilities, metal fabrication plants, and industrial workshopsprimarily for producing electrodes for various welding processes in construction, infrastructure, and manufacturing sectors.

Q: What are the benefits of using this machine?

A: Benefits include high efficiency, consistent product quality, flexible production capabilities for different coating types, low noise levels (below 75 dB), and minimal maintenance. The machine is also engineered for safety, durability, and easy operation in industrial environments.

Q: Can the machine handle special electrode coating processes?

A: Yes, the machine supports the production of electrodes with rutile, basic, cellulosic, and special coatings, offering manufacturers the versatility needed for diverse applications and client requirements.

Send Inquiry
X


Contact Details
DECCAN DYNAMICS
GST : 33AABFD6200G1Z5
  • 21, Deccan Estate, MAK India Mill Road, Goldwins, Civil Aerodrome Post, Coimbatore - 641014, Tamil Nadu, India
  • Phone :08045476535
  • Mr. P. Swaminathan (Managing Director)
  • Mobile :08045476535
  • Mr. T. S. Raghunathan (Manager)
  • Mobile :08045476535
Send Inquiry Send SMS
trade india member
DECCAN DYNAMICS All Rights Reserved.(Terms of Use)
Developed and Managed by Infocom Network Private Limited.