welding electrode plant in South Africa
2500000 INR/Unit
Product Details:
- Production Capacity 2-7 Tons Per Shift
- Cooling System Water Cooled / Air Cooled Options
- Drive Type Electric Motor Driven
- Speed Variable 2000-4800 rods/hour
- Automation Grade Semi-Automatic / Fully Automatic (Variable)
- Size Standard / Customizable
- Power Supply 380-415V, 3 Phase, 50 Hz
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welding electrode plant in South Africa Price And Quantity
- 2500000 INR/Unit
- 1 Unit
welding electrode plant in South Africa Product Specifications
- Less than 80 dB
- 380-415V, 3 Phase, 50 Hz
- Welding Electrode Manufacturing Line
- Manufacturing welding electrodes (Mild Steel, Stainless Steel, Special Alloys)
- Approx. 4200 kg
- High Production Efficiency, Robust Construction, Easy Operation, Low Maintenance
- 5C - 50C
- Mild Steel Structure with Powder Coating
- 15m x 2.5m x 3m
- PLC Based / Manual
- 2-7 Tons Per Shift
- Water Cooled / Air Cooled Options
- Electric Motor Driven
- Variable 2000-4800 rods/hour
- Standard / Customizable
- Semi-Automatic / Fully Automatic (Variable)
welding electrode plant in South Africa Trade Information
- 1 Unit Per Month
- 1 Months
Product Description
Specification
- Production Capacity 21000 kg per hour
- Automation Grade Semi-Automatic
- Phase 3 Phase
- Material MS ( Body )
- Power Source Electric
- Voltage 440V
- Surface Finishing Color Coated
- Country of Origin Made in India
- Motor Power 100 HP
Versatile Electrode Production
Manufacture a wide range of welding electrodes, including mild steel, stainless steel, and special alloys, with adjustable rod diameters from 2.0 mm to 6.0 mm. Advanced technology supports various coating types-Rutile, Basic, Cellulosic, and Iron Powder-making this plant ideal for diverse welding applications.
Optimized Automation and Efficiency
Choose between semi-automatic and fully automatic configurations with a PLC-based control system for streamlined processes and minimal manual intervention. Production capacities between 2 to 7 tons per shift and variable rod speeds ensure high output with low operational demands.
Safety and Robust Construction
Engineered with operator safety in mind, the plant includes emergency stops, overload protection, and protective guards. The durable mild steel frame with powder coating and noise levels under 80 dB create a safe and comfortable workspace.
FAQ's of welding electrode plant in South Africa:
Q: How does the electrode production process work in this plant?
A: The plant automates most stages, from wire straightening and cutting to coating, drying in ovens (up to 350C), and final inspection. Operators can control the process via a PLC-based or manual system, depending on the selected model.Q: What types and sizes of electrodes can be manufactured?
A: You can produce welding electrodes ranging from 2.0 mm to 6.0 mm in diameter, with coatings such as Rutile, Basic, Cellulosic, and Iron Powder. These are suitable for mild steel, stainless steel, and various special alloys.Q: What are the key benefits of installing this welding electrode plant?
A: High production efficiency, adaptability to varying product specifications, robust construction, easy operation, and low maintenance requirements are the main advantages. Customizable and energy-efficient, it meets industrial demands reliably.Q: When and where is installation and commissioning carried out?
A: Installation and commissioning are completed within 21-35 days, depending on your site's readiness. The plant is suitable for industrial spaces in South Africa and is supported by our experienced installation and commissioning team.Q: How many operators are required per shift and what are their typical responsibilities?
A: Each shift requires 3 to 5 operators, responsible for monitoring machine functions, loading raw materials, quality checking outputs, and providing routine maintenance as needed.Q: What is the power consumption and voltage requirement for the plant?
A: Depending on the configuration, the plant consumes between 18 and 28 kW per hour. It operates on a 380-415V, 3-phase, 50 Hz power supply, and can tolerate voltage fluctuations of 10%.Q: What safety features and working conditions are supported?
A: The plant is equipped with emergency stops, overload protections, and protective guards. It maintains safe operations in ambient temperatures ranging from 5C to 50C, and operates quietly at under 80 dB.Tell us about your requirement
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Contact Details
DECCAN DYNAMICS
GST : 33AABFD6200G1Z5
GST : 33AABFD6200G1Z5
- 21, Deccan Estate, MAK India Mill Road, Goldwins, Civil Aerodrome Post, Coimbatore - 641014, Tamil Nadu, India
- Phone :08045476535
- deccandynamics@yahoo.com
Send Inquiry- Mr. P. Swaminathan (Managing Director)
- Mobile :08045476535
- Mr. T. S. Raghunathan (Manager)
- Mobile :08045476535
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DECCAN DYNAMICS
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