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welding electrode plant in South Africa

Name: welding electrode plant in South Africa
Brand: DECCAN DYNAMICS
Price: 2500000 INR
Availability: InStock

Price 2500000 INR/ Unit

Get a Price/Quote

MOQ : 1 Unit

welding electrode plant in South Africa Specification

Weight
Approx. 4200 kg

Material
Mild Steel Structure with Powder Coating

Power Supply
380-415V, 3 Phase, 50 Hz

Cooling System
Water Cooled / Air Cooled Options

Usage & Applications
Manufacturing welding electrodes (Mild Steel, Stainless Steel, Special Alloys)

Automation Grade
Semi-Automatic / Fully Automatic (Variable)

Dimension (L*W*H)
15m x 2.5m x 3m

Speed
Variable 2000-4800 rods/hour

Noise Level
Less than 80 dB

Machine Type
Welding Electrode Manufacturing Line

Features
High Production Efficiency, Robust Construction, Easy Operation, Low Maintenance

Size
Standard / Customizable

Production Capacity
2-7 Tons Per Shift

Working Temperature
5C - 50C

Drive Type
Electric Motor Driven

Control System
PLC Based / Manual

Installation & Commissioning Time
21-35 Days (Depending on Site)

Safety Features
Emergency Stop, Protective Guards, Overload Protection

Power Consumption
18-28 kW/hour (depending on model)

Baking Oven Temperature Range
Up to 350°C

Electrode Size Range
2.0 mm to 6.0 mm

Coating Type Compatibility
Rutile, Basic, Cellulosic, Iron Powder

Operator Requirement
3-5 Persons per Shift

Voltage Fluctuation Tolerance
±10%

welding electrode plant in South Africa Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
1 Unit Per Month

Delivery Time
1 Months

About welding electrode plant in South Africa

Specification

Production Capacity 21000 kg per hour
Automation Grade Semi-Automatic
Phase 3 Phase
Material MS ( Body )
Power Source Electric
Voltage 440V
Surface Finishing Color Coated
Country of Origin Made in India
Motor Power 100 HP

Versatile Electrode Production

Manufacture a wide range of welding electrodes, including mild steel, stainless steel, and special alloys, with adjustable rod diameters from 2.0 mm to 6.0 mm. Advanced technology supports various coating types-Rutile, Basic, Cellulosic, and Iron Powder-making this plant ideal for diverse welding applications.

Optimized Automation and Efficiency

Choose between semi-automatic and fully automatic configurations with a PLC-based control system for streamlined processes and minimal manual intervention. Production capacities between 2 to 7 tons per shift and variable rod speeds ensure high output with low operational demands.

Safety and Robust Construction

Engineered with operator safety in mind, the plant includes emergency stops, overload protection, and protective guards. The durable mild steel frame with powder coating and noise levels under 80 dB create a safe and comfortable workspace.

FAQ's of welding electrode plant in South Africa:

Q: How does the electrode production process work in this plant?

A: The plant automates most stages, from wire straightening and cutting to coating, drying in ovens (up to 350C), and final inspection. Operators can control the process via a PLC-based or manual system, depending on the selected model.

Q: What types and sizes of electrodes can be manufactured?

A: You can produce welding electrodes ranging from 2.0 mm to 6.0 mm in diameter, with coatings such as Rutile, Basic, Cellulosic, and Iron Powder. These are suitable for mild steel, stainless steel, and various special alloys.

Q: What are the key benefits of installing this welding electrode plant?

A: High production efficiency, adaptability to varying product specifications, robust construction, easy operation, and low maintenance requirements are the main advantages. Customizable and energy-efficient, it meets industrial demands reliably.

Q: When and where is installation and commissioning carried out?

A: Installation and commissioning are completed within 21-35 days, depending on your site's readiness. The plant is suitable for industrial spaces in South Africa and is supported by our experienced installation and commissioning team.

Q: How many operators are required per shift and what are their typical responsibilities?

A: Each shift requires 3 to 5 operators, responsible for monitoring machine functions, loading raw materials, quality checking outputs, and providing routine maintenance as needed.

Q: What is the power consumption and voltage requirement for the plant?

A: Depending on the configuration, the plant consumes between 18 and 28 kW per hour. It operates on a 380-415V, 3-phase, 50 Hz power supply, and can tolerate voltage fluctuations of 10%.

Q: What safety features and working conditions are supported?

A: The plant is equipped with emergency stops, overload protections, and protective guards. It maintains safe operations in ambient temperatures ranging from 5C to 50C, and operates quietly at under 80 dB.

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