welding electrode plant in Alexandria
2500000 INR/Unit
Product Details:
- Size Medium to Large Scale Industrial
- Material Mild Steel with Anti-Corrosive Coating
- Features Rugged Construction, High Output, User-friendly Interface, Easy Maintenance
- Noise Level Less than 80 dB(A)
- Control System PLC Based Control Panel
- Automation Grade Semi-Automatic
- Weight Approx. 3200 Kg
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welding electrode plant in Alexandria Price And Quantity
- 1 Unit
- 2500000 INR/Unit
welding electrode plant in Alexandria Product Specifications
- 3 Phase, 415V, 50 Hz
- Manufacture and Coating of Welding Electrodes
- Ambient to 50C
- Water Cooled Chambers
- Welding Electrode Manufacturing Plant
- Electric Motor Driven
- Variable Belt Speed, up to 60 m/min
- 1200 - 1500 kg/shift
- Medium to Large Scale Industrial
- Semi-Automatic
- Approx. 3200 Kg
- Mild Steel with Anti-Corrosive Coating
- Rugged Construction, High Output, User-friendly Interface, Easy Maintenance
- PLC Based Control Panel
- Less than 80 dB(A)
- 11 m x 2.2 m x 3.1 m
welding electrode plant in Alexandria Trade Information
- 1 Unit Per Month
- 1 Months
Product Description
Specification
- Production Capacity 21000 kg per hour
- Automation Grade Semi-Automatic
- Phase 3 Phase
- Material MS ( Body )
- Power Source Electric
- Voltage 440V
- Surface Finishing Color Coated
- Country of Origin Made in India
- Motor Power 100 HP
Versatile Manufacturing Range
Accommodating a broad range of welding electrode sizes, this plant enables production of electrodes with diameters from 2.5 mm up to 5.0 mm and lengths spanning 250 mm to 450 mm, suiting varying industry requirements. The medium-to-large scale setup delivers high output, robust construction, and user-friendly operation, making it ideal for manufacturers aiming for both flexibility and efficiency in electrode production.
Superior Process and Automation
Featuring a powerful binder mixing capacity of 600 liters per batch and a semi-automatic configuration, the plant uses a fully automated central lubrication system, variable belt speeds up to 60 m/min, and a PLC-based control panel for streamlined control. Consistent coating uniformity (0.1 mm) and advanced drying oven technology ensure premium product quality at every stage.
High Standards of Safety and Compliance
The plant prioritizes operator safety and product reliability through multiple safeguards, including emergency stops, overload protection, and safety guards. It conforms to ISO 9001 quality management standards, operating effectively under relative humidities up to 85% RH and ambient temperatures up to 50C while keeping noise below 80 dB(A). Installation services are provided on-site for seamless commissioning.
FAQ's of welding electrode plant in Alexandria:
Q: How does the electrode plant ensure uniform coating thickness on electrodes?
A: The plant utilizes precision hardened rollers and advanced PLC control, achieving a coating uniformity of 0.1 mm across all electrodes. This consistency is further enhanced by the continuous monitoring and automation processes built into the machinery.Q: What is the manufacturing process for welding electrodes in this plant?
A: The manufacturing process involves mixing binders (up to 600 liters per batch), coating the core wires using precision rollers, drying electrodes in an electric or steam-operated continuous belt oven, and cooling using water-cooled chambers. Automated lubrication and variable speed controls optimize both quality and efficiency.Q: When should the plant be serviced for maintenance?
A: Routine maintenance is recommended as per the user manual, but thanks to the automated central lubrication system and rugged, anti-corrosive construction, the plant is designed for easy maintenance and minimal downtime. Specific intervals can be tailored depending on production intensity.Q: Where can installation and technical support be obtained?
A: On-site installation services are available in Alexandria and surrounding regions. Expert support is provided for setup, commissioning, and training to ensure smooth operation from day one.Q: What industries and applications benefit from this electrode plant?
A: This facility is designed for medium to large-scale manufacturers engaged in the production and coating of welding electrodes used in construction, infrastructure, shipbuilding, automotive, and heavy machinery industries, offering dependable performance for a range of welding processes.Q: How energy efficient and safe is the plant during operation?
A: The plant operates with a power consumption of about 22 kW and is equipped with multiple safety mechanisms such as emergency stops, overload protection, and safety guards. Its ISO 9001 certification further underscores its dedication to efficiency, safety, and consistent output.Tell us about your requirement
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Contact Details
DECCAN DYNAMICS
GST : 33AABFD6200G1Z5
GST : 33AABFD6200G1Z5
- 21, Deccan Estate, MAK India Mill Road, Goldwins, Civil Aerodrome Post, Coimbatore - 641014, Tamil Nadu, India
- Phone :08045478852
- deccandynamics@yahoo.com
Send Inquiry- Mr. P. Swaminathan (Managing Director)
- Mobile :08045478852
- Mr. T. S. Raghunathan (Manager)
- Mobile :08045478852
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DECCAN DYNAMICS
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