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welding electrode plant in Alexandria

Name: welding electrode plant in Alexandria
Brand: DECCAN DYNAMICS
Price: 2500000 INR
Availability: InStock

Price 2500000 INR/ Unit

Get a Price/Quote

MOQ : 1 Unit

welding electrode plant in Alexandria Specification

Production Capacity
1200 - 1500 kg/shift

Power Supply
3 Phase, 415V, 50 Hz

Cooling System
Water Cooled Chambers

Size
Medium to Large Scale Industrial

Speed
Variable Belt Speed, up to 60 m/min

Features
Rugged Construction, High Output, User-friendly Interface, Easy Maintenance

Usage & Applications
Manufacture and Coating of Welding Electrodes

Automation Grade
Semi-Automatic

Drive Type
Electric Motor Driven

Dimension (L*W*H)
11 m x 2.2 m x 3.1 m

Machine Type
Welding Electrode Manufacturing Plant

Weight
Approx. 3200 Kg

Noise Level
Less than 80 dB(A)

Control System
PLC Based Control Panel

Material
Mild Steel with Anti-Corrosive Coating

Working Temperature
Ambient to 50C

Drying Oven Type
Electric/Steam Operated Continuous Belt Oven

Power Consumption
Approx. 22 kW

Safety Features
Emergency Stop, Overload Protection, Safety Guard

Coating Uniformity
± 0.1 mm

Electrode Diameter Range
2.5 mm - 5.0 mm

Lubrication System
Fully Automated Central System

Binder Mixing Capacity
600 Liters Per Batch

Color
Industrial Blue or Customized

Operating Humidity
Up to 85% RH

Installation Service
Available On-Site

Compliance
ISO 9001 Certified

Air Supply
6 Bar (if required for pneumatic components)

Roller Type
Precision Hardened Rollers

Electrode Length
250 mm - 450 mm

welding electrode plant in Alexandria Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
1 Unit Per Month

Delivery Time
1 Months

About welding electrode plant in Alexandria

Specification

Production Capacity 21000 kg per hour
Automation Grade Semi-Automatic
Phase 3 Phase
Material MS ( Body )
Power Source Electric
Voltage 440V
Surface Finishing Color Coated
Country of Origin Made in India
Motor Power 100 HP

Versatile Manufacturing Range

Accommodating a broad range of welding electrode sizes, this plant enables production of electrodes with diameters from 2.5 mm up to 5.0 mm and lengths spanning 250 mm to 450 mm, suiting varying industry requirements. The medium-to-large scale setup delivers high output, robust construction, and user-friendly operation, making it ideal for manufacturers aiming for both flexibility and efficiency in electrode production.

Superior Process and Automation

Featuring a powerful binder mixing capacity of 600 liters per batch and a semi-automatic configuration, the plant uses a fully automated central lubrication system, variable belt speeds up to 60 m/min, and a PLC-based control panel for streamlined control. Consistent coating uniformity (0.1 mm) and advanced drying oven technology ensure premium product quality at every stage.

High Standards of Safety and Compliance

The plant prioritizes operator safety and product reliability through multiple safeguards, including emergency stops, overload protection, and safety guards. It conforms to ISO 9001 quality management standards, operating effectively under relative humidities up to 85% RH and ambient temperatures up to 50C while keeping noise below 80 dB(A). Installation services are provided on-site for seamless commissioning.

FAQ's of welding electrode plant in Alexandria:

Q: How does the electrode plant ensure uniform coating thickness on electrodes?

A: The plant utilizes precision hardened rollers and advanced PLC control, achieving a coating uniformity of 0.1 mm across all electrodes. This consistency is further enhanced by the continuous monitoring and automation processes built into the machinery.

Q: What is the manufacturing process for welding electrodes in this plant?

A: The manufacturing process involves mixing binders (up to 600 liters per batch), coating the core wires using precision rollers, drying electrodes in an electric or steam-operated continuous belt oven, and cooling using water-cooled chambers. Automated lubrication and variable speed controls optimize both quality and efficiency.

Q: When should the plant be serviced for maintenance?

A: Routine maintenance is recommended as per the user manual, but thanks to the automated central lubrication system and rugged, anti-corrosive construction, the plant is designed for easy maintenance and minimal downtime. Specific intervals can be tailored depending on production intensity.

Q: Where can installation and technical support be obtained?

A: On-site installation services are available in Alexandria and surrounding regions. Expert support is provided for setup, commissioning, and training to ensure smooth operation from day one.

Q: What industries and applications benefit from this electrode plant?

A: This facility is designed for medium to large-scale manufacturers engaged in the production and coating of welding electrodes used in construction, infrastructure, shipbuilding, automotive, and heavy machinery industries, offering dependable performance for a range of welding processes.

Q: How energy efficient and safe is the plant during operation?

A: The plant operates with a power consumption of about 22 kW and is equipped with multiple safety mechanisms such as emergency stops, overload protection, and safety guards. Its ISO 9001 certification further underscores its dedication to efficiency, safety, and consistent output.

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