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welding electrode plant in Texas
welding electrode plant in Texas

welding electrode plant in Texas

Price 2500000 INR/ Unit

MOQ : 1 Unit

welding electrode plant in Texas Specification

  • Size
  • Standard/Customizable
  • Control System
  • PLC Controlled with HMI Interface
  • Cooling System
  • Water Cooling/Forced Air
  • Speed
  • Up to 120 meters/min
  • Material
  • Mild Steel, Stainless Steel (Contact Parts)
  • Power Supply
  • 415 V, 50 Hz, Three Phase
  • Features
  • Energy efficient, High accuracy, Low maintenance, Robust construction
  • Weight
  • 4500 kg (approx.)
  • Usage & Applications
  • Manufacturing of welding electrodes, industrial electrode production
  • Noise Level
  • Below 75 dB
  • Production Capacity
  • 2 to 6 Tons per Shift
  • Machine Type
  • Welding Electrode Production Line
  • Drive Type
  • Automatic and Semi-Automatic options
  • Dimension (L*W*H)
  • 8300mm x 1800mm x 2100mm
  • Working Temperature
  • Ambient to 55C
  • Automation Grade
  • Fully Automatic
  • Coating Thickness Control
  • 0.2 mm to 1.5 mm, Adjustable
  • Electrode Diameter Range
  • 2.5 mm to 5.0 mm
  • Power Consumption
  • Approx. 12 kW per hour
  • Operator Requirement
  • 2-3 operators per shift
  • Electrode Cutting Accuracy
  • ±1 mm
  • Surface Finish
  • Corrosion resistant, Powder coated
  • Electrode Length
  • 250 mm to 450 mm
  • Binder Type Compatibility
  • Compatible with Potassium and Sodium based Binders
  • Batch Changeover Time
  • Less than 30 minutes
 

welding electrode plant in Texas Trade Information

  • Minimum Order Quantity
  • 1 Unit
  • Supply Ability
  • 1 Unit Per Month
  • Delivery Time
  • 1 Months
 

About welding electrode plant in Texas

Specification

  • Production Capacity 21000 kg per hour
  • Automation Grade Semi-Automatic
  • Phase 3 Phase
  • Material MS ( Body )
  • Power Source Electric
  • Voltage 440V
  • Surface Finishing Color Coated
  • Country of Origin Made in India
  • Motor Power 100 HP





Precision and Efficiency in Electrode Production

This welding electrode plant is engineered to produce high-quality electrodes swiftly and accurately. Its adjustable features and automated controls ensure consistent results, supporting production needs from 2 to 6 tons per shift while minimizing downtime and manual intervention.


Versatile and Reliable Operations

With compatibility for both potassium and sodium-based binders, and the ability to handle varied electrode sizes, the plant offers flexibility and reliability for diverse industrial applications. The system's energy efficiency and robust construction guarantee long-term performance in demanding environments.

FAQ's of welding electrode plant in Texas:


Q: How does the welding electrode plant ensure precise cutting and coating thickness?

A: The plant uses a PLC-controlled system with HMI interface to regulate both electrode cutting and coating thickness. This ensures electrode lengths are controlled within a 1 mm tolerance and coating thickness is adjustable from 0.2 mm to 1.5 mm, achieving consistently high accuracy during production.

Q: What types of binders are supported in the Texas welding electrode facility?

A: Our electrode production line is compatible with both potassium and sodium-based binders, accommodating various welding electrode formulations and ensuring flexibility for different product specifications.

Q: When can a batch changeover be completed in this manufacturing system?

A: Batch changeovers are efficient and can be completed in less than 30 minutes, reducing downtime and enhancing productivity, especially when switching between different electrode types and sizes.

Q: Where is this plant suitable for installation and operation?

A: The system is ideal for industrial settings requiring robust electrode production in Texas or other regions, with standard dimensions and customizable options for integration into different production environments.

Q: What is the process for maintaining optimal power efficiency in this welding electrode plant?

A: The plant operates with an approximate power consumption of 12 kW per hour and integrates energy-efficient components, a water or forced-air cooling system, and automated controls to maintain low operational costs while sustaining high output.

Q: How many operators are needed per shift to run the production line effectively?

A: Efficient operation of the plant requires only 2 to 3 operators per shift due to its high automation grade and user-friendly HMI interface.

Q: What are the primary benefits of this electrode production line for manufacturers?

A: Key advantages include high-speed automatic operation, accurate electrode cutting and coating, low maintenance requirements, robust and corrosion-resistant construction, and the capacity to produce up to 6 tons per shift, all contributing to increased productivity and product quality.

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