Product Description
Specification
- Production Capacity 21000 kg per hour
- Automation Grade Semi-Automatic
- Phase 3 Phase
- Material MS ( Body )
- Power Source Electric
- Voltage 440V
- Surface Finishing Color Coated
- Country of Origin Made in India
- Motor Power 100 HP
Precision and Efficiency in Electrode ProductionThis welding electrode plant is engineered to produce high-quality electrodes swiftly and accurately. Its adjustable features and automated controls ensure consistent results, supporting production needs from 2 to 6 tons per shift while minimizing downtime and manual intervention.
Versatile and Reliable OperationsWith compatibility for both potassium and sodium-based binders, and the ability to handle varied electrode sizes, the plant offers flexibility and reliability for diverse industrial applications. The system's energy efficiency and robust construction guarantee long-term performance in demanding environments.
FAQ's of welding electrode plant in Texas:
Q: How does the welding electrode plant ensure precise cutting and coating thickness?
A: The plant uses a PLC-controlled system with HMI interface to regulate both electrode cutting and coating thickness. This ensures electrode lengths are controlled within a 1 mm tolerance and coating thickness is adjustable from 0.2 mm to 1.5 mm, achieving consistently high accuracy during production.
Q: What types of binders are supported in the Texas welding electrode facility?
A: Our electrode production line is compatible with both potassium and sodium-based binders, accommodating various welding electrode formulations and ensuring flexibility for different product specifications.
Q: When can a batch changeover be completed in this manufacturing system?
A: Batch changeovers are efficient and can be completed in less than 30 minutes, reducing downtime and enhancing productivity, especially when switching between different electrode types and sizes.
Q: Where is this plant suitable for installation and operation?
A: The system is ideal for industrial settings requiring robust electrode production in Texas or other regions, with standard dimensions and customizable options for integration into different production environments.
Q: What is the process for maintaining optimal power efficiency in this welding electrode plant?
A: The plant operates with an approximate power consumption of 12 kW per hour and integrates energy-efficient components, a water or forced-air cooling system, and automated controls to maintain low operational costs while sustaining high output.
Q: How many operators are needed per shift to run the production line effectively?
A: Efficient operation of the plant requires only 2 to 3 operators per shift due to its high automation grade and user-friendly HMI interface.
Q: What are the primary benefits of this electrode production line for manufacturers?
A: Key advantages include high-speed automatic operation, accurate electrode cutting and coating, low maintenance requirements, robust and corrosion-resistant construction, and the capacity to produce up to 6 tons per shift, all contributing to increased productivity and product quality.