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Welding Electrode Machinery Plant

Name: Welding Electrode Machinery Plant
Brand: DECCAN DYNAMICS
Price: 3000000 INR
Availability: InStock

Price 3000000 INR/ Unit

Get a Price/Quote

MOQ : 1 Unit

Welding Electrode Machinery Plant Specification

Control System
PLC Based Control Panel

Power Supply
Three Phase, 415V AC, 50 Hz

Dimension (L*W*H)
6500 mm x 2200 mm x 2300 mm

Features
High Speed, Precision manufacturing, Low maintenance

Speed
Variable (Adjustable depending on electrode type)

Size
Standard Industrial Size

Working Temperature
Ambient (15C to 40C)

Weight
2700 kg (Approx)

Drive Type
Electric Motor Driven

Production Capacity
1500-2000 Kg per 8 Hour

Material
Heavy Duty Mild Steel

Usage & Applications
Manufacturing all types of welding electrodes

Cooling System
Integrated Water Cooling System

Machine Type
Welding Electrode Machinery Plant

Noise Level
< 75 dB(A)

Automation Grade
Semi-Automatic/Automatic

Lubrication Type
Centralized automatic lubrication

Wire Feeding System
Precision synchronized wire feeder

Packaging Type
Seaworthy wooden box on request

Control Panel Display
Touch Screen HMI

Electrode Size Range
2 mm to 5 mm diameter compatible

Roller Type
Hardened Steel Roller (chrome plated)

Electrode Cutting System
Servo controlled cutting with length adjustment

Electrode Coating System
Automatic powder feeding mechanism

Safety Interlocks
Emergency stop and overload protection

Main Shaft Speed
Up to 80 RPM

Foundation Area Required
Approx. 20 sq. m

Power Consumption
12 kW (Max)

Color
Industrial Blue-Grey and Silver Finish

Welding Electrode Machinery Plant Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
1 Unit Per Month

Delivery Time
1 Week

Main Domestic Market
North India

About Welding Electrode Machinery Plant

Deccan Dynamics is one of the leading manufacturer & exporter of Welding Electrode Machinery Plant in India. Well known experience in this market. Our range of Welding Electrode Machinery Plant is high quality & good service support.

Features ofWelding Electrode Machinery Plant :

Timely Delivery
Good Service Support
Quality commitment

Product details

Capacity 22000 kg per hour
Automation Grade Semi-Automatic
Frequency 50-60 Hz
Voltage 410V
Brand Deccan
Material MS
Country of Origin Made in India
Motor Speed 100 HP
Power Source Electric

		DD 100	DD 200	DD 800
Cuts/ minute	Nos	100-120	180-200	600-800 cuts
Wire dia	mm	2.5- to 5.00	2.5- to 5.00	2.5- to 6.3
Cutting length	mm	250 to 450	250 to 450	300, 350 to 450
Speed	M/min	35-42	63-70	210-280
No. of straightening dies	Nos	5 T.C	5 T.C	7 T.C
No. of feed wheels	Nos	4	4	7
Cutter Nozzle		Material T.C	Material T.C	Material T.C
Power	Hp	5	8.5	28.5

Efficient Manufacturing for All Electrode Types

Suitable for the production of various welding electrodes, this plant offers remarkable flexibility with its size range from 2 mm to 5 mm. Its variable speed and automatic mechanisms provide versatility for manufacturing across different electrode types with optimum precision and quality control. Operators can easily customize settings for multiple product variants using the PLC-based touch screen panel.

Built for Productivity and Safety

Engineered for continuous high-volume output, the plant includes emergency stop and overload protection, centralized automatic lubrication, and a sturdy foundation area. These features help reduce downtime and enhance operational safety, ensuring smooth and reliable electrode production even in demanding industrial environments.

User-Friendly Maintenance and Control

Maintenance is minimized thanks to a centralized automatic lubrication system and premium construction components. The touch screen HMI provides real-time process data for streamlined adjustments, making the machine easy to operate. Integrated water cooling maintains optimal temperature and prolongs the plants serviceable life while keeping operations efficient.

FAQs of Welding Electrode Machinery Plant:

Q: How does the electrode coating process work in this machinery?

A: The plant uses an automatic powder feeding mechanism that precisely coats welding rods with flux material. Adjustments can be made via the PLC-based touch screen interface to accommodate different coating compositions and thicknesses as needed.

Q: What types of welding electrode sizes can be produced with this plant?

A: This machine is compatible with electrode diameters ranging from 2 mm to 5 mm, allowing the production of a broad spectrum of welding electrodes for various industrial and commercial applications.

Q: When is maintenance required, and what processes are automated?

A: Routine maintenance is minimal due to the centralized automatic lubrication system, which keeps key moving parts optimally lubricated. Most adjustments and operations, like cutting and wire feeding, are automated and monitored through the PLC HMI display.

Q: Where can this welding electrode machinery plant be installed?

A: The plant requires a foundation area of approximately 20 square meters and is suitable for standard industrial settings. Its robust structure and adaptable installation dimensions ensure it fits seamlessly into most manufacturing facilities.

Q: What is the electrode cutting process, and how is accuracy ensured?

A: A servo-controlled cutting system allows for precision length adjustment according to specified product requirements. This automated process ensures uniform length and high production accuracy for every batch of electrodes.

Q: What are the primary benefits of using this machine for manufacturers?

A: Key benefits include high-speed electrode production (up to 2000 kg per 8-hour shift), energy efficiency, precise manufacturing with low maintenance demands, and automated quality control, resulting in reduced downtime and operational costs.

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