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Welding Electrode Machinery Plant
Welding Electrode Machinery Plant

Welding Electrode Machinery Plant

Price 3000000 INR/ Unit

MOQ : 1 Unit

Welding Electrode Machinery Plant Specification

  • Cooling System
  • Integrated Water Cooling System
  • Noise Level
  • < 75 dB(A)
  • Control System
  • PLC Based Control Panel
  • Features
  • High Speed, Precision manufacturing, Low maintenance
  • Drive Type
  • Electric Motor Driven
  • Machine Type
  • Welding Electrode Machinery Plant
  • Power Supply
  • Three Phase, 415V AC, 50 Hz
  • Dimension (L*W*H)
  • 6500 mm x 2200 mm x 2300 mm
  • Material
  • Heavy Duty Mild Steel
  • Usage & Applications
  • Manufacturing all types of welding electrodes
  • Speed
  • Variable (Adjustable depending on electrode type)
  • Weight
  • 2700 kg (Approx)
  • Production Capacity
  • 1500-2000 Kg per 8 Hour
  • Working Temperature
  • Ambient (15C to 40C)
  • Automation Grade
  • Semi-Automatic/Automatic
  • Size
  • Standard Industrial Size
  • Electrode Size Range
  • 2 mm to 5 mm diameter compatible
  • Packaging Type
  • Seaworthy wooden box on request
  • Control Panel Display
  • Touch Screen HMI
  • Electrode Coating System
  • Automatic powder feeding mechanism
  • Roller Type
  • Hardened Steel Roller (chrome plated)
  • Main Shaft Speed
  • Up to 80 RPM
  • Safety Interlocks
  • Emergency stop and overload protection
  • Color
  • Industrial Blue-Grey and Silver Finish
  • Power Consumption
  • 12 kW (Max)
  • Wire Feeding System
  • Precision synchronized wire feeder
  • Foundation Area Required
  • Approx. 20 sq. m
  • Electrode Cutting System
  • Servo controlled cutting with length adjustment
  • Lubrication Type
  • Centralized automatic lubrication
 

Welding Electrode Machinery Plant Trade Information

  • Minimum Order Quantity
  • 1 Unit
  • Supply Ability
  • 1 Unit Per Month
  • Delivery Time
  • 1 Week
  • Main Domestic Market
  • North India
 

About Welding Electrode Machinery Plant

Deccan Dynamics is one of the leading manufacturer & exporter of Welding Electrode Machinery Plant in India. Well known experience in this market. Our range of Welding Electrode Machinery Plant is high quality & good service support.

Features ofWelding Electrode Machinery Plant :

  • Timely Delivery
  • Good Service Support
  • Quality commitment

Product details

  • Capacity 22000 kg per hour
  • Automation Grade Semi-Automatic
  • Frequency 50-60 Hz
  • Voltage 410V
  • Brand Deccan
  • Material MS
  • Country of Origin Made in India
  • Motor Speed 100 HP
  • Power Source Electric


DD 100

DD 200

DD 800

Cuts/ minute

Nos

100-120

180-200

600-800 cuts

Wire dia

mm

2.5- to 5.00

2.5- to 5.00

2.5- to 6.3

Cutting length

mm

250 to 450

250 to 450

300, 350 to 450

Speed

M/min

35-42

63-70

210-280

No. of straightening dies

Nos

5 T.C

5 T.C

7 T.C

No. of feed wheels

Nos

4

4

7

Cutter Nozzle

Material T.C

Material T.C

Material T.C

Power

Hp

5

8.5

28.5



Efficient Manufacturing for All Electrode Types

Suitable for the production of various welding electrodes, this plant offers remarkable flexibility with its size range from 2 mm to 5 mm. Its variable speed and automatic mechanisms provide versatility for manufacturing across different electrode types with optimum precision and quality control. Operators can easily customize settings for multiple product variants using the PLC-based touch screen panel.


Built for Productivity and Safety

Engineered for continuous high-volume output, the plant includes emergency stop and overload protection, centralized automatic lubrication, and a sturdy foundation area. These features help reduce downtime and enhance operational safety, ensuring smooth and reliable electrode production even in demanding industrial environments.


User-Friendly Maintenance and Control

Maintenance is minimized thanks to a centralized automatic lubrication system and premium construction components. The touch screen HMI provides real-time process data for streamlined adjustments, making the machine easy to operate. Integrated water cooling maintains optimal temperature and prolongs the plants serviceable life while keeping operations efficient.

FAQs of Welding Electrode Machinery Plant:


Q: How does the electrode coating process work in this machinery?

A: The plant uses an automatic powder feeding mechanism that precisely coats welding rods with flux material. Adjustments can be made via the PLC-based touch screen interface to accommodate different coating compositions and thicknesses as needed.

Q: What types of welding electrode sizes can be produced with this plant?

A: This machine is compatible with electrode diameters ranging from 2 mm to 5 mm, allowing the production of a broad spectrum of welding electrodes for various industrial and commercial applications.

Q: When is maintenance required, and what processes are automated?

A: Routine maintenance is minimal due to the centralized automatic lubrication system, which keeps key moving parts optimally lubricated. Most adjustments and operations, like cutting and wire feeding, are automated and monitored through the PLC HMI display.

Q: Where can this welding electrode machinery plant be installed?

A: The plant requires a foundation area of approximately 20 square meters and is suitable for standard industrial settings. Its robust structure and adaptable installation dimensions ensure it fits seamlessly into most manufacturing facilities.

Q: What is the electrode cutting process, and how is accuracy ensured?

A: A servo-controlled cutting system allows for precision length adjustment according to specified product requirements. This automated process ensures uniform length and high production accuracy for every batch of electrodes.

Q: What are the primary benefits of using this machine for manufacturers?

A: Key benefits include high-speed electrode production (up to 2000 kg per 8-hour shift), energy efficiency, precise manufacturing with low maintenance demands, and automated quality control, resulting in reduced downtime and operational costs.

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