Product Description
Specification
- Production Capacity 21000 kg per hour
- Automation Grade Semi-Automatic
- Phase 3 Phase
- Material MS ( Body )
- Power Source Electric
- Voltage 440V
- Surface Finishing Color Coated
- Country of Origin Made in India
- Motor Power 100 HP
Sophisticated Feeder and Coating SystemsThis plant features a variable speed electronic feeder for precise material flow and a double-layer extrusion coating system with adjustable thickness. These innovations guarantee uniform electrode coatings, contributing to consistent product quality and enhanced production rates. Optional water or air cooling further stabilizes operations, supporting both efficiency and operator safety.
Integrated Automation and User-Friendly ControlsEquipped with a PLC-based control panel and a touch screen HMI, the plant streamlines operations and simplifies monitoring. Automation extends to the binding and printing unit, offering significant labor savings, reduced maintenance, and minimized human error. Robust, synchronized systems ensure seamless and energy-efficient manufacturing.
FAQ's of welding electrode plant in Morocco:
Q: How does the variable speed electronic feeder benefit electrode production?
A: The variable speed feeder enables precise control over the flow of core wire and coating material, adapting dynamically to production requirements. This feature promotes optimal material usage, reduces waste, and ensures consistent electrode quality at speeds of up to 120 rods per minute.
Q: What is the process for coating electrodes in this plant?
A: Electrodes are coated using a double layer extrusion system with adjustable thickness settings. The process ensures an even and durable coating, meeting application-specific requirements for mild steel, stainless steel, or low hydrogen rods, all managed through an automated sequence for reliable results.
Q: When should the drying oven be used and what temperature range does it cover?
A: The integrated drying oven is employed after coating and before packaging to remove residual moisture, ensuring electrode integrity. It operates at temperatures up to 300C, compatible with a wide range of electrode formulations.
Q: Where can this welding electrode plant be installed, and what are its space requirements?
A: With dimensions of 13000 mm x 4500 mm x 3800 mm, the plant requires a sizable floor space and is best installed in industrial or manufacturing zones in Morocco. Its modular components and customizable size options ensure it adapts well to varied facility layouts.
Q: What advantages does the integrated automatic binding and printing unit offer?
A: The automatic binding and printing system enhances operational efficiency by synchronizing bundle formation and labeling within a single platform. This integration minimizes manual handling, reduces processing time, and ensures consistent, high-standard packaging for finished electrodes.
Q: How does the plant's control interface improve usage for operators?
A: The touch screen HMI paired with the PLC-based control system offers intuitive operation, real-time monitoring, and fast adjustments. This user-friendly interface reduces training time and helps operators maintain high-quality standards throughout the manufacturing process.