welding electrode plant in Ohio

Name: welding electrode plant in Ohio
Brand: DECCAN DYNAMICS
Price: 2500000 INR
Availability: InStock

Price 2500000 INR/ Unit

Get a Price/Quote

MOQ : 1 Unit

welding electrode plant in Ohio Specification

Drive Type
Electric Motor Driven

Size
Standard/Customizable

Production Capacity
12000 Electrodes/Hour

Weight
Approx. 4200 Kg

Material
Mild Steel, Stainless Steel

Usage & Applications
Welding Electrode Manufacturing

Cooling System
Water Circulation Cooling

Noise Level
<68 dB

Dimension (L*W*H)
16 m x 2.8 m x 2.5 m

Automation Grade
Semi-Automatic / Fully Automatic (Optional)

Features
User-friendly Control Panel, High Output, Consistent Quality, Quick Changeover

Working Temperature
Up to 45C

Control System
PLC Based

Machine Type
Welding Electrode Plant

Speed
Up to 40 m/min

Power Supply
380V / 220V, 50Hz/60Hz, 3 Phase

Baking Oven Capacity
Up to 1500 kg/batch

Burner Type
Electric Heating / Gas Heating as Option

Main Motor Power
5 HP

Wire Feeding Mechanism
Servo-Driven

Coating Thickness Range
1-3 mm

Electrode Diameter Range
2.5 mm to 5 mm

welding electrode plant in Ohio Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
1 Unit Per Month

Delivery Time
1 Months

About welding electrode plant in Ohio

Specification

Production Capacity 21000 kg per hour
Automation Grade Semi-Automatic
Phase 3 Phase
Material MS ( Body )
Power Source Electric
Voltage 440V
Surface Finishing Color Coated
Country of Origin Made in India
Motor Power 100 HP

Cutting-edge Welding Electrode Manufacturing

This advanced plant integrates a user-friendly PLC-based control panel and servo-driven wire feeding to ensure seamless electrode production. Able to accommodate standard or customized dimensions, it excels in both semi-automatic and fully automatic setups. The electric or gas heating burner option and water circulation cooling system provide superior temperature control and operational stability, tailored to the evolving needs of welding electrode manufacturers.

Performance-driven Design and Output

Delivering production speeds up to 40 meters per minute, the plant supports high-volume demands with consistent quality and minimal noise levels below 68 dB. Its sturdy construction supports a working temperature up to 45C, with a main motor power of 5 HP and flexible power supply compatibility. Businesses benefit from an efficient quick changeover process and adaptable features, making it ideal for dynamic manufacturing environments.

FAQ's of welding electrode plant in Ohio:

Q: How does the servo-driven wire feeding mechanism improve the electrode production process?

A: The servo-driven wire feeding mechanism allows for precise control of wire movement during production. This ensures consistent electrode diameter and uniform coating thickness, resulting in high-quality electrodes and reduced material wastage.

Q: What are the key benefits of choosing between electric and gas heating burners in the plant?

A: The choice between electric and gas heating provides flexibility based on energy availability and operational needs. Electric heating offers clean, precise temperature control, while gas heating can be more cost-effective for larger-scale, continuous operations.

Q: When is the right time to opt for fully automatic operation instead of semi-automatic?

A: Fully automatic operation is ideal when production scale increases or there is a need for higher efficiency and minimal manual intervention. For moderate output or budget-conscious setups, semi-automatic mode offers effective, hands-on control.

Q: Where can this welding electrode plant be installed and what are the site requirements?

A: This plant can be installed in industrial settings that accommodate its dimensions (16 m x 2.8 m x 2.5 m) and provide a stable three-phase power supply (220V/380V, 50Hz/60Hz). A water supply for cooling and adequate ventilation are also essential.

Q: What is the process flow for manufacturing welding electrodes using this plant?

A: The process involves feeding wire through a servo-driven system, applying the required coating using user-friendly controls, baking electrodes in a high-capacity oven, and cooling them via water circulation. Each stage is monitored and adjusted through the PLC system for consistent quality.

Q: How is quick changeover achieved and why is it important?

A: Quick changeover is facilitated by modular tooling and intuitive control interfaces, allowing operators to switch between different electrode sizes and specifications rapidly. This minimizes downtime and enhances overall productivity.

Q: What advantages does the plant offer for welding electrode manufacturers in terms of production capacity and quality control?

A: With a maximum output of 12,000 electrodes per hour and a PLC-based system for real-time monitoring, manufacturers achieve both high-volume efficiency and reliable quality control, meeting diverse customer requirements effectively.

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