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welding electrode plant in Algeria

Name: welding electrode plant in Algeria
Brand: DECCAN DYNAMICS
Price: 2500000 INR
Availability: InStock

Price 2500000 INR/ Unit

Get a Price/Quote

MOQ : 1 Unit

welding electrode plant in Algeria Specification

Dimension (L*W*H)
14500 mm x 1900 mm x 2200 mm

Weight
Approx. 6000 kg

Material
Heavy-duty Mild Steel Construction

Noise Level
Below 75 dB

Size
Customizable as per requirement

Automation Grade
Semi-Automatic / Automatic

Machine Type
Welding Electrode Production Line

Drive Type
Electric Motor Driven

Speed
40 - 100 m/min (adjustable)

Cooling System
Water cooling / Air cooling options

Usage & Applications
Manufacturing welding electrodes of different types and sizes

Features
High productivity, energy efficient, low maintenance, modular design

Control System
PLC Based Panel with Touch Screen

Working Temperature
5C - 45C

Production Capacity
1000 - 4000 kg/shift

Power Supply
Three Phase, 380-415V, 50 Hz

Input Raw Materials
Mild steel wires, Rutile, Iron powder, Binder chemicals

Packaging Type
Wooden box/As per requirement

Number of Operators Required
2-3 persons/shift

Electrode Diameter Range
2.5 mm to 6.0 mm

Installation Time
30-45 days

Paint Finish
Corrosion resistant coating

Operation Mode
Continuous

Electrode Coating Thickness
1.0-3.0 mm

Conveyor Type
Roller/Chain type

Humidity Range
Less than 70% RH

After-sales Service
Available in Algeria

Wire Feeding
Precision automatic wire feeding

Max. Installed Power
27.5 kW

Safety Features
Emergency stop, Overload protection

Baking Oven Capacity
1000 kg/batch

Foundation Required
Concrete base

PLC Brand
Siemens/Equivalent

Electrode Length Produced
250 mm to 450 mm

welding electrode plant in Algeria Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
1 Unit Per Month

Delivery Time
1 Months

About welding electrode plant in Algeria

Specification

Production Capacity 21000 kg per hour
Automation Grade Semi-Automatic
Phase 3 Phase
Material MS ( Body )
Power Source Electric
Voltage 440V
Surface Finishing Color Coated
Country of Origin Made in India
Motor Power 100 HP

Efficient Production with Automation

This electrode production plant leverages semi-automatic or fully automatic operation, powered by advanced PLC control panels with easy-to-use touch screens. The automatic wire feeding and adjustable speed (40 to 100 m/min) enable high productivity and consistent quality for every shift.

Designed for Safety and Reliability

Safety is paramount with integrated emergency stop switches and overload protection systems. Sturdy mild steel construction, corrosion-resistant finishes, and noise levels kept below 75 dB ensure a safe and comfortable working environment. The entire process operates smoothly on a standard three-phase power supply.

Versatile Application and Customization

Capable of handling various electrode types and sizes, this production line accommodates a wide range of welding applications. With customizable machine size and flexible packaging options, the plant adapts seamlessly to unique customer requirements and diverse operational needs.

FAQs of welding electrode plant in Algeria:

Q: How is the welding electrode manufacturing process carried out in this plant?

A: The process begins with raw materialsmild steel wires, rutile, iron powder, and binder chemicalsfed into precision systems. Automated wire feeding shapes electrodes, which are then coated to the specified thickness (1.03.0 mm). Baking ovens process up to 1000 kg per batch, ensuring optimal electrode properties. All functions are monitored and controlled via a PLC-based panel for accuracy and consistency.

Q: What range of electrode diameters and lengths can be produced?

A: The plant is capable of producing welding electrodes with diameters ranging from 2.5 mm to 6.0 mm and lengths between 250 mm and 450 mm. Coating thickness can also be adjusted within the 1.03.0 mm range, catering to various welding needs.

Q: When is installation completed and after-sales support available?

A: Typical installation requires 3045 days, depending on site preparation and customization. After-sales service is fully available within Algeria, ensuring prompt assistance for maintenance, troubleshooting, and spare parts supply.

Q: Where can this plant be installed and does it require special foundation work?

A: The plant can be installed at any location in Algeria with a reliable three-phase (380415V, 50 Hz) power source. It requires a concrete base foundation for stable and vibration-free operation, with flexible layout dimensions to suit different factory spaces.

Q: What are the main benefits of using this electrode production line?

A: Key benefits include high productivity (10004000 kg per shift), low maintenance needs, modular design for easy upgrades, energy efficiency, and user-friendly controls. The plant is built for durability with a corrosion-resistant finish, and offers flexible customization to fit diverse business needs.

Q: How many operators are needed for each shift, and what is the noise level?

A: Only 23 operators are required per shift due to the high level of automation. The machine operates quietly, with noise levels maintained below 75 dB, resulting in a comfortable working environment.

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