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Welding Electrode Plant

Name: Welding Electrode Plant
Brand: DECCAN DYNAMICS
Price: 3000000 INR
Availability: InStock

Price 3000000 INR/ Unit

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MOQ : 1 Unit

Welding Electrode Plant Specification

Cooling System
Air/Water Cooled options

Features
High efficiency, robust design, easy to operate, low maintenance

Speed
Variable, up to 100 m/min

Automation Grade
Semi-Automatic / Fully Automatic (as per requirement)

Machine Type
Welding Electrode Plant

Working Temperature
Up to 60C

Weight
Approx. 3500 Kg

Dimension (L*W*H)
Approx. 22 x 8 x 8 Feet

Power Supply
415 V / 3 Phase / 50 Hz

Control System
PLC Based Control Panel

Production Capacity
2000 - 3000 kg/shift

Drive Type
Electric Motor Driven

Noise Level
Less than 75 dB

Size
Standard/Customized as per plant layout

Material
Mild Steel, Stainless Steel for specific parts

Usage & Applications
Production of welding electrodes for construction, fabrication, and repair works

Extrusion Pressure Range
0-250 Bar

Wire Feeder System
Automatic

Electrode Length Supported
250 mm to 450 mm

Operating Humidity
Up to 85% RH

Power Consumption
Approx. 25 kW

Baking Oven Capacity
Up to 8000 kg per batch

Installation Required
Yes

After Sales Service
Available

Electrode Diameter Supported
2.5 mm to 5 mm

Finishing
Paint Coated/ Powder Coated

Welding Electrode Plant Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
1 Unit Per Day

Delivery Time
1 Week

Main Domestic Market
All India

Certifications
ISO 9001:2008

About Welding Electrode Plant

Indias Leading Welding Electrode Manufacturing Plant in Coimbatore. Deccan Dynamics incorporated in the year 1989. We have emerged ourselves as a manufacturer and exporter of Welding Electrode Plant and Machinery, MIG Wire Plant and many more plants as per international standards and clients requirements.

Features :

High Performance
Easy Operation
Low Maintenance
Sturdy And Corrosion Resistant.

High Efficiency and Versatile Design

The Welding Electrode Plant delivers efficient electrode production with capacity for up to 8000 kg per batch and a production rate of 20003000 kg per shift. Its robust construction, coupled with mild steel and stainless steel options, offers durability, while the variable speed and automatic wire feeder system ensure versatility for various applications. The plant can be configured as semi-automatic or fully automatic based on project requirements.

Advanced Control and Safety Features

Safety and precision are paramount with a PLC-based control system, allowing operators to manage processes easily. The baking oven operates at up to 60C and maintains noise below 75 dB, ensuring a safe working environment. With adjustable extrusion pressure and operating humidity tolerance up to 85% RH, the plant suits diverse production needs while maintaining quality.

Customizable and User-Friendly Installation

Suitable for both standard and customized layouts, the plants installation is provided by expert technicians to ensure seamless setup. Its energy-efficient design, operating at approximately 25 kW with electric motor drive, minimizes running costs. Air and water-cooled options ensure optimal thermal controls, making this plant a reliable addition to any welding-related manufacturing facility.

FAQs of Welding Electrode Plant:

Q: How does the automatic wire feeder system enhance the operation of the welding electrode plant?

A: The automatic wire feeder system streamlines the production process by efficiently supplying core wire for electrode manufacturing without manual intervention, resulting in higher productivity, reduced labor, and consistent quality across large batches.

Q: What types and sizes of welding electrodes can be produced with this plant?

A: The plant supports electrode diameters from 2.5 mm to 5 mm and lengths between 250 mm and 450 mm, making it ideal for various welding applications in construction, fabrication, and repairs.

Q: When should the baking oven be utilized during the electrode manufacturing process?

A: The baking oven is used after extrusion to remove residual moisture and ensure proper bonding of flux coating. With a capacity of up to 8000 kg per batch and controlled temperature settings up to 60C, it guarantees uniform drying and high-quality electrodes.

Q: Where is installation support for this plant available?

A: Installation services are provided by the supplier and available across India, ensuring that the plant is correctly set up and tailored to the specific plant layout and operational needs of each customer.

Q: What are the maintenance requirements for this welding electrode plant?

A: The plant is designed for low maintenance, thanks to its robust build and high-quality materials like mild steel and stainless steel. Routine checks, cleaing, and servicing as per manufacturers guidelines will help maintain optimal performance.

Q: How does the PLC-based control panel improve safety and operation efficiency?

A: The PLC-based control panel allows for precise monitoring and adjustment of production parameters, enhancing operational safety, reducing errors, and ensuring reliable and efficient plant management.

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