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welding electrode plant in Dubai

Name: welding electrode plant in Dubai
Brand: DECCAN DYNAMICS
Price: 2500000 INR
Availability: InStock

Price 2500000 INR/ Unit

Get a Price/Quote

MOQ : 1 Unit

welding electrode plant in Dubai Specification

Control System
PLC Based

Automation Grade
Semi Automatic

Machine Type
Industrial Electrode Production Plant

Working Temperature
5C - 40C

Weight
Approx. 3.5 Tons

Speed
35-60 m/min

Features
High precision, robust construction, easy operation, low maintenance

Dimension (L*W*H)
15500mm x 3200mm x 2850mm

Material
MS Fabricated Body

Power Supply
380V / 50Hz, 3 Phase

Cooling System
Water cooled

Usage & Applications
Welding electrodes manufacturing

Size
Standard/Custom built

Noise Level
<70 dB

Drive Type
Electric Motor Driven

Production Capacity
6000-10000 kg/shift

Voltage Fluctuation Tolerance
10%

Rod Feeding System
Automatic

Electrode Size Range
2.0mm 5.0mm

Wire Straightening Accuracy
0.2mm

Safety Features
Emergency stop, Overload protection

Coating Type Supported
Rutile, Basic, Cellulosic, Iron Powder

Energy Consumption
18-22 kW/H

Service Support
Available on-site in MEA region

Binder Mixing System
Integrated

Baking Oven Capacity
1000 Kgs/Batch

welding electrode plant in Dubai Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
1 Unit Per Month

Delivery Time
1 Months

About welding electrode plant in Dubai

Specification

Production Capacity 21000 kg per hour
Automation Grade Semi-Automatic
Phase 3 Phase
Material MS ( Body )
Power Source Electric
Voltage 440V
Surface Finishing Color Coated
Country of Origin Made in India
Motor Power 100 HP

Robust and Precise Manufacturing

The plant features high-precision operations with automatic systems, supporting electrode diameters between 2.0mm and 5.0mm. Its advanced PLC control system ensures consistent quality and reduces manual errors, making it ideal for large-scale and consistent production needs.

Versatility of Electrode Coatings

With support for rutile, basic, cellulosic, and iron powder coatings, manufacturers can produce a broad range of electrode types suitable for varied welding applications. The integrated binder mixing and rod feeding systems increase efficiency and product versatility.

Energy Efficient and Safe Operation

Designed for energy savings (18-22 kW/h), this plant comes equipped with safety features like emergency stops and overload protection. Its efficient water-cooled system and noise level under 70 dB provide a safe and worker-friendly environment.

FAQ's of welding electrode plant in Dubai:

Q: How does the automatic rod feeding system improve production efficiency?

A: The automatic rod feeding system ensures a continuous supply of wire, reducing downtime and manual intervention. This boosts overall throughput, maintains consistent electrode quality, and supports high-speed production rates of 35-60 meters per minute.

Q: What types of electrode coatings can be produced with this plant?

A: This plant accommodates rutile, basic, cellulosic, and iron powder coatings, allowing for a diverse range of electrode products tailored to multiple welding applications across industries.

Q: When should regular maintenance be performed on the electrode production plant?

A: Routine maintenance is recommended at predetermined intervals based on operational hours, workload, and manufacturer guidelines. Regular inspections help preserve accuracy (0.2mm wire straightening), ensure safety systems function properly, and minimize unexpected downtime.

Q: Where is on-site service support available for this plant?

A: On-site service and technical support are available throughout the Middle East and Africa (MEA) region, ensuring prompt assistance for installation, maintenance, or troubleshooting.

Q: What is the process for electrode production in this plant?

A: The process involves automatic wire straightening and feeding, binder mixing, electrode coating using the selected type, baking in a 1000 kg/batch oven, cooling, and final inspection. The PLC-based control ensures smooth operation throughout all stages.

Q: How does the plant ensure safety during operation?

A: Safety features include emergency stops, overload protection, and a robust MS-fabricated structure. These, together with low noise (<70 dB) and water cooling, create a safe and reliable working environment.

Q: What are the key benefits of using this electrode production plant?

A: Key benefits include high production capacity, precise control, energy efficiency, versatile electrode options, low manual labor, easy operation, and robust mechanical construction, all of which support industrial-scale electrode manufacturing with minimal downtime.

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