Product Description
Specification
- Production Capacity 21000 kg per hour
- Automation Grade Semi-Automatic
- Phase 3 Phase
- Material MS ( Body )
- Power Source Electric
- Voltage 440V
- Surface Finishing Color Coated
- Country of Origin Made in India
- Motor Power 100 HP
Robust and Precise ManufacturingThe plant features high-precision operations with automatic systems, supporting electrode diameters between 2.0mm and 5.0mm. Its advanced PLC control system ensures consistent quality and reduces manual errors, making it ideal for large-scale and consistent production needs.
Versatility of Electrode CoatingsWith support for rutile, basic, cellulosic, and iron powder coatings, manufacturers can produce a broad range of electrode types suitable for varied welding applications. The integrated binder mixing and rod feeding systems increase efficiency and product versatility.
Energy Efficient and Safe OperationDesigned for energy savings (18-22 kW/h), this plant comes equipped with safety features like emergency stops and overload protection. Its efficient water-cooled system and noise level under 70 dB provide a safe and worker-friendly environment.
FAQ's of welding electrode plant in Dubai:
Q: How does the automatic rod feeding system improve production efficiency?
A: The automatic rod feeding system ensures a continuous supply of wire, reducing downtime and manual intervention. This boosts overall throughput, maintains consistent electrode quality, and supports high-speed production rates of 35-60 meters per minute.
Q: What types of electrode coatings can be produced with this plant?
A: This plant accommodates rutile, basic, cellulosic, and iron powder coatings, allowing for a diverse range of electrode products tailored to multiple welding applications across industries.
Q: When should regular maintenance be performed on the electrode production plant?
A: Routine maintenance is recommended at predetermined intervals based on operational hours, workload, and manufacturer guidelines. Regular inspections help preserve accuracy (0.2mm wire straightening), ensure safety systems function properly, and minimize unexpected downtime.
Q: Where is on-site service support available for this plant?
A: On-site service and technical support are available throughout the Middle East and Africa (MEA) region, ensuring prompt assistance for installation, maintenance, or troubleshooting.
Q: What is the process for electrode production in this plant?
A: The process involves automatic wire straightening and feeding, binder mixing, electrode coating using the selected type, baking in a 1000 kg/batch oven, cooling, and final inspection. The PLC-based control ensures smooth operation throughout all stages.
Q: How does the plant ensure safety during operation?
A: Safety features include emergency stops, overload protection, and a robust MS-fabricated structure. These, together with low noise (<70 dB) and water cooling, create a safe and reliable working environment.
Q: What are the key benefits of using this electrode production plant?
A: Key benefits include high production capacity, precise control, energy efficiency, versatile electrode options, low manual labor, easy operation, and robust mechanical construction, all of which support industrial-scale electrode manufacturing with minimal downtime.