Product Description
We have marked a distinct position in the market by providing an excellent quality range of Welding Rod Making Machine. The offered machinery is widely used in manufacturing of various types of welding electrodes. This machinery is designed and manufactured using supreme class raw material in compliance with set industry norms. We assure our valuable clients that offered machinery is checked on several quality parameters. This product is offered in various technical specifications at very nominal to the clients.
Features of Welding Rod Making Machine:
- Longer service life
- High durability
- Easy installation
- Excellent performance
Welding Rod Maker Specifications:
- Automation Grade Automatic
- Phase 3 Phase
- Material MS ( Body )
- Power Source Electric
- Surface Finishing Color Coated
- Frequency 50-60 Hz
- Voltage 410V
- Country of Origin Made in India
- Brand Deccan
- Capacity 16000 kg per hour
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Capacity
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7 Tons
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10 tons
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Power
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15 hp + 10 hp+ 1 hp
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25 hp + 20 hp +1 hp
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Oil cylinder capacity
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150 tons
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328 ton
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Flux cylinder length
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850mm
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850 mm
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Flux cylinder bore
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Dia 150mm
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Dia 225 mm
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Max. Ram pressure
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200 kg/cm2
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200 kg/cm2
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Oil cylinder stroke
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900mm
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900mm
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Hydraulic cylinder bore
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317.5mm
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475mm
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Flux discharge
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4200 cc/min
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5900 cc/min.
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Specific pressure
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896 kg/ cm2
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825 kg/ cm2
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no. of flux cylinder
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2 Nos
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2 Nos.
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Flux cylinder capacity
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15 litre
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34 litre
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Efficient and Versatile ProductionThis machine caters to various manufacturing requirements with its adjustable electrode diameter range and PLC-controlled variable speed, ensuring tailored outputs for diverse welding rod specifications.
Robust Construction and Easy MaintenanceBuilt with a powder-coated mild steel frame and stainless steel contacts, the equipment is both sturdy and durable. Its semi-automatic operation streamlines processes, reducing the frequency and cost of maintenance.
User-Friendly Operation and SupportFeaturing an intuitive PLC control panel and variable speed, operators can quickly master machine functions. Expert installation and service support are readily available for a seamless setup and continuous operation.
FAQs of Welding Rod Making Machine:
Q: How does the welding rod making machine operate in different production environments?
A: The machine is designed to work efficiently within a wide temperature range (10C to 45C) and can operate in humidity levels of up to 85% RH. Its sturdy, powder-coated construction and integrated cooling systems enable reliable operation in standard industrial settings.
Q: What is the process for manufacturing welding rods using this machine?
A: Raw steel wire is fed into the machine using a screw feeder. The wire passes through alloy steel rollers for shaping and coating, followed by integration with a burn-off system for tip preparation. Finished electrodes are then collected, ready for packaging.
Q: When is service and technical support available for this equipment?
A: Service and technical support can be requested at any time after installation. Our expert team offers both remote and on-site assistance based on your requirements, ensuring minimal downtime and smooth operation.
Q: Where can this machine be installed and what are the space requirements?
A: The machine is suitable for factories or workshops with access to 380V / 50Hz / 3-phase power. It requires a standard industrial space of approximately 3800 x 1300 x 1800 mm (L*W*H) for installation and operation.
Q: What are the main benefits of using this welding rod making machine?
A: Key benefits include high production capacity (up to 1.5 tons per shift), variable speed (up to 72 rods/minute), easy operation via a PLC control system, low noise levels, reduced maintenance needs, and reliable construction for long service life.
Q: How is the installation process carried out and how long does it take?
A: Installation is straightforward and typically completed within 23 days by our professional technicians. All necessary adjustments, calibrations, and training are provided during setup to ensure optimal performance from day one.
Q: What safety and operational features are integrated for user convenience?
A: The machine features a low-noise design (<75 dB), a user-friendly PLC control panel, powder-coated surfaces for corrosion resistance, and automatic burn-off integration. These additions provide a safe, efficient, and comfortable user experience.