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Welding Rod Making Machine

Name: Welding Rod Making Machine
Brand: DECCAN DYNAMICS
Price: 3000000.00 INR
Availability: InStock

Price 3000000.00 INR/ Unit

Get a Price/Quote

MOQ : 1 , , Unit

Welding Rod Making Machine Specification

Size
Standard industrial

Control System
PLC based control panel

Material
Mild steel, stainless steel contacts

Noise Level
Less than 75 dB

Speed
Variable, up to 72 rods/min

Automation Grade
Semi Automatic

Weight
Approx. 2000 Kg

Usage & Applications
Manufacturing welding electrodes/rods

Working Temperature
10C - 45C

Power Supply
380V / 50Hz / 3 Phase

Dimension (L*W*H)
Approx. 3800 x 1300 x 1800 mm

Drive Type
Electric

Cooling System
Water or air cooled

Machine Type
Welding Rod Making Machine

Production Capacity
1-1.5 Tons / 8 hours

Features
Sturdy construction, easy operation, low maintenance

Service Support
Available on request

Burn-off System
Integrated

Roller Type
Alloy Steel

Operating Humidity
85% RH

Operational Voltage
3 kW - 10 kW

Electrode Diameter Range
2.5 mm - 5.0 mm

Output Type
Finished Welding Rod

Feeder Type
Screw Feeder

Installation Time
2-3 Days

Surface Finish
Powder coated

Welding Rod Making Machine Trade Information

Minimum Order Quantity
1 , , Unit

Supply Ability
1 , , Unit Per Month

Delivery Time
1 Week

About Welding Rod Making Machine

We have marked a distinct position in the market by providing an excellent quality range of Welding Rod Making Machine. The offered machinery is widely used in manufacturing of various types of welding electrodes. This machinery is designed and manufactured using supreme class raw material in compliance with set industry norms. We assure our valuable clients that offered machinery is checked on several quality parameters. This product is offered in various technical specifications at very nominal to the clients.

Features of Welding Rod Making Machine:

Longer service life
High durability
Easy installation
Excellent performance

Welding Rod Maker Specifications:

Automation Grade Automatic
Phase 3 Phase
Material MS ( Body )
Power Source Electric
Surface Finishing Color Coated
Frequency 50-60 Hz
Voltage 410V
Country of Origin Made in India
Brand Deccan
Capacity 16000 kg per hour

Capacity	7 Tons	10 tons
Power	15 hp + 10 hp+ 1 hp	25 hp + 20 hp +1 hp
Oil cylinder capacity	150 tons	328 ton
Flux cylinder length	850mm	850 mm
Flux cylinder bore	Dia 150mm	Dia 225 mm
Max. Ram pressure	200 kg/cm2	200 kg/cm2
Oil cylinder stroke	900mm	900mm
Hydraulic cylinder bore	317.5mm	475mm
Flux discharge	4200 cc/min	5900 cc/min.
Specific pressure	896 kg/ cm2	825 kg/ cm2
no. of flux cylinder	2 Nos	2 Nos.
Flux cylinder capacity	15 litre	34 litre

Efficient and Versatile Production

This machine caters to various manufacturing requirements with its adjustable electrode diameter range and PLC-controlled variable speed, ensuring tailored outputs for diverse welding rod specifications.

Robust Construction and Easy Maintenance

Built with a powder-coated mild steel frame and stainless steel contacts, the equipment is both sturdy and durable. Its semi-automatic operation streamlines processes, reducing the frequency and cost of maintenance.

User-Friendly Operation and Support

Featuring an intuitive PLC control panel and variable speed, operators can quickly master machine functions. Expert installation and service support are readily available for a seamless setup and continuous operation.

FAQs of Welding Rod Making Machine:

Q: How does the welding rod making machine operate in different production environments?

A: The machine is designed to work efficiently within a wide temperature range (10C to 45C) and can operate in humidity levels of up to 85% RH. Its sturdy, powder-coated construction and integrated cooling systems enable reliable operation in standard industrial settings.

Q: What is the process for manufacturing welding rods using this machine?

A: Raw steel wire is fed into the machine using a screw feeder. The wire passes through alloy steel rollers for shaping and coating, followed by integration with a burn-off system for tip preparation. Finished electrodes are then collected, ready for packaging.

Q: When is service and technical support available for this equipment?

A: Service and technical support can be requested at any time after installation. Our expert team offers both remote and on-site assistance based on your requirements, ensuring minimal downtime and smooth operation.

Q: Where can this machine be installed and what are the space requirements?

A: The machine is suitable for factories or workshops with access to 380V / 50Hz / 3-phase power. It requires a standard industrial space of approximately 3800 x 1300 x 1800 mm (L*W*H) for installation and operation.

Q: What are the main benefits of using this welding rod making machine?

A: Key benefits include high production capacity (up to 1.5 tons per shift), variable speed (up to 72 rods/minute), easy operation via a PLC control system, low noise levels, reduced maintenance needs, and reliable construction for long service life.

Q: How is the installation process carried out and how long does it take?

A: Installation is straightforward and typically completed within 23 days by our professional technicians. All necessary adjustments, calibrations, and training are provided during setup to ensure optimal performance from day one.

Q: What safety and operational features are integrated for user convenience?

A: The machine features a low-noise design (<75 dB), a user-friendly PLC control panel, powder-coated surfaces for corrosion resistance, and automatic burn-off integration. These additions provide a safe, efficient, and comfortable user experience.

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