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welding electrode plant in Sharjah

Name: welding electrode plant in Sharjah
Brand: DECCAN DYNAMICS
Price: 2500000 INR
Availability: InStock

Price 2500000 INR/ Unit

Get a Price/Quote

MOQ : 1 Unit

welding electrode plant in Sharjah Specification

Drive Type
Electric Motor Driven

Cooling System
Water Cooled System

Speed
Adjustable, up to 60 m/min

Noise Level
Less than 70 dB

Size
Medium to Large Scale Plant

Material
Alloy Steel, Mild Steel, Stainless Steel

Features
Heavy Duty Structure, User Friendly Interface, Low Maintenance, High Efficiency

Working Temperature
Ambient to 45C

Control System
PLC Based Control Panel

Usage & Applications
Manufacturing of welding electrodes, industrial production

Weight
Approximately 4-5 Tons

Dimension (L*W*H)
12m x 3m x 4m (approx)

Machine Type
Welding Electrode Production Plant

Automation Grade
Semi-Automatic

Production Capacity
3-6 Tons per Shift

Power Supply
Three Phase, 415V, 50Hz

Extrusion Pressure
Up to 200 Bar

Electrode Coating Thickness
Consistent & Adjustable

Safety Features
Emergency Stop, Overload Protection, Interlocking Mechanism

Surface Finish
Powder Coated / Painted

Binder Dosing System
Fully Automatic

Baking Oven Capacity
Up to 5,000 kg per batch

Electrode Diameter Range
2.0 mm to 5.0 mm

Feeding System
Automatic Electrode Wire Feeder

Wire Cutting Length Range
250 mm to 450 mm

welding electrode plant in Sharjah Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
1 Unit Per Month

Delivery Time
1 Months

About welding electrode plant in Sharjah

Specification

Production Capacity 21000 kg per hour
Automation Grade Semi-Automatic
Phase 3 Phase
Material MS ( Body )
Power Source Electric
Voltage 440V
Surface Finishing Color Coated
Country of Origin Made in India
Motor Power 100 HP

Heavy-Duty, Automated Manufacturing

Engineered for industrial-scale production, this welding electrode plant features automation in feeding, dosing, and control. With a capacity of up to 6 tons per shift and a PLC-based interface, it delivers superior productivity while minimizing labor requirements. The system is electric-motor driven and boasts adjustable speed up to 60 m/min, supporting high demand and varied operational needs.

Robust Construction and Safety

Constructed from alloy steel, mild steel, and stainless steel, the plant offers durability under rigorous industrial conditions. Safety is prioritized through integrated emergency stops, overload protection, and interlocking mechanisms. Powder-coated surfaces enhance resistance to corrosion, and water-cooling ensures optimal operation even at ambient temperatures up to 45C.

Consistent Electrode Quality and Efficiency

This plant produces electrodes with consistent, adjustable coating thickness and precise wire cutting, made possible by its fully automatic feeding and dosing systems. Its high baking oven capacity (up to 5,000 kg/batch) and efficient process flow ensure the quality and quantity required by manufacturers, helping exporters and suppliers to meet both domestic and international demand.

FAQ's of welding electrode plant in Sharjah:

Q: How does the automatic electrode wire feeder improve production efficiency?

A: The automatic electrode wire feeder ensures a steady supply of electrode wire with precise control over the diameter range (2.0 mm to 5.0 mm), significantly reducing manual intervention and errors. This leads to higher consistency, minimizes downtime, and increases the overall efficiency and speed of the electrode manufacturing process.

Q: What types of welding electrodes can be produced with this plant?

A: This plant is engineered to manufacture a wide range of welding electrodes, accommodating various diameters (2.0 mm to 5.0 mm) and lengths (250 mm to 450 mm). Its adjustable coating thickness and fully automatic binder dosing system allow for customization, meeting diverse industrial welding requirements.

Q: When should the baking oven be used during the production process?

A: The baking oven, with its high capacity of up to 5,000 kg per batch, is used after the electrode coating stage. It cures and hardens the electrode coatings, ensuring mechanical integrity and moisture resistance before packaging and dispatch.

Q: Where can this plant be ideally installed?

A: Due to its medium to large dimensions (12m x 3m x 4m) and robust construction, the plant is best suited for industrial manufacturing facilities in Sharjah or similar industrial zones, offering sufficient space, ventilation, and access to three-phase power supply.

Q: What safety features are incorporated in the welding electrode plant?

A: The plant includes comprehensive safety mechanisms such as an emergency stop button, overload protection, and an interlocking system. These features are designed to protect operators and equipment, ensuring safe and reliable industrial operation.

Q: How does the PLC-based control system benefit daily operations?

A: The PLC-based control panel allows for seamless automation, monitoring, and customization of machine parameters. Operators can easily adjust settings, monitor production, and troubleshoot issues through a user-friendly interface, reducing the need for extensive manual oversight and boosting operational efficiency.

Q: What are the primary benefits of using this automated production plant for exporters and manufacturers?

A: Exporters and manufacturers benefit from high production rates (3-6 tons per shift), consistent electrode quality, low maintenance requirements, and reliable, heavy-duty operation. These advantages enable timely fulfillment of both local and international orders, supporting business growth and market competitiveness.

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