Send Inquiry

Request To Call Back

welding electrode plant in Abu Dhabi

Name: welding electrode plant in Abu Dhabi
Brand: DECCAN DYNAMICS
Price: 2500000 INR
Availability: InStock

Price 2500000 INR/ Unit

Get a Price/Quote

MOQ : 1 Unit

welding electrode plant in Abu Dhabi Specification

Usage & Applications
Manufacturing welding electrodes for industrial use

Speed
60-80 rods/minute

Power Supply
380V/50Hz, 3 Phase

Automation Grade
Automatic

Weight
Approx. 4500 kg

Noise Level
<75 dB

Production Capacity
3,000-4,000 kg/shift

Features
High efficiency, low maintenance, robust structure

Drive Type
Electric Motor Driven

Machine Type
Welding Electrode Production Plant

Working Temperature
5C to 45C

Cooling System
Water cooled

Size
Large scale industrial plant

Control System
PLC Controlled

Material
Mild Steel Framework

Dimension (L*W*H)
22 m x 3.2 m x 2.8 m

Feeding Mechanism
Vibratory Tube Feeder

Baking Oven Type
Conveyorized, Thermostatically Controlled

Adhesive Applicator
Automatic with variable feed

Installed Power
60 kW

Electrode Diameter Range
2.5 mm to 5.0 mm

Operator Interface
Touch Screen HMI

Packing System
Semi-automatic Packing Unit

Electrode Types
Rutile, Basic, Cellulosic, and Special Alloy Electrodes

Safety Features
Overload Protection, Emergency Stop, Safety Guards

Primary Coating
Stable Electrode Coating Composition

Humidity Control
Integrated Dehumidifier

Electrode Length Range
300 mm to 450 mm

Compressed Air Requirement
6 bar

welding electrode plant in Abu Dhabi Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
1 Unit Per Month

Delivery Time
1 Months

About welding electrode plant in Abu Dhabi

Specification

Production Capacity 21000 kg per hour
Automation Grade Semi-Automatic
Phase 3 Phase
Material MS ( Body )
Power Source Electric
Voltage 440V
Surface Finishing Color Coated
Country of Origin Made in India
Motor Power 100 HP

Comprehensive Electrode Production

The facility specializes in manufacturing various electrode types, including Rutile, Basic, Cellulosic, and Special Alloy, catering to diverse industrial welding requirements. Its automated systems guarantee uniform coating and precise dimensions, resulting in reliable weld performance for both local and international markets.

Modern Automation and Control

Equipped with PLC-controlled operations and a user-friendly touch screen HMI, the plant streamlines production processes. Key automation features like variable adhesive feeding, vibratory tube feeders, and a semi-automatic packing unit foster efficient, consistent output at speeds of 60-80 rods per minute with minimal manual intervention.

Quality and Safety Assurance

State-of-the-art quality controls include an integrated dehumidifier for humidity management, conveyorized baking oven, and stable coating compositions. Comprehensive safety measures-overload protection, emergency stop, and safety guards-ensure both machine durability and operator wellbeing during operation.

FAQ's of welding electrode plant in Abu Dhabi:

Q: How is the welding electrode manufacturing process managed in the Abu Dhabi plant?

A: The plant uses a fully automated system controlled by a PLC with a touch screen HMI. Raw materials are fed through vibratory tube feeders, then coated using an auto adhesive applicator. Electrodes are baked in a thermostatically controlled, conveyorized oven. Quality and humidity are continuously monitored, ensuring consistent product output.

Q: What types and sizes of electrodes are produced at this facility?

A: The plant manufactures Rutile, Basic, Cellulosic, and Special Alloy electrodes with diameters ranging from 2.5 mm to 5.0 mm and lengths from 300 mm to 450 mm, suitable for a wide spectrum of industrial welding applications.

Q: When should the electrodes produced here be used?

A: Electrodes from this plant are ideal for industrial welding in construction, repair, and pipeline industries. They're used whenever strong, reliable welds are required, especially in environments demanding specific electrode characteristics like strength or corrosion resistance.

Q: Where can the welding electrodes be supplied from this plant?

A: In addition to serving industrial sectors in Abu Dhabi, the plant exports manufactured electrodes internationally. As an exporter, manufacturer, and supplier, it delivers products to various markets including India and other global destinations.

Q: What safety features are integrated into the electrode production plant?

A: The facility ensures operational safety with overload protection systems, emergency stop controls, safety guards around moving parts, and a low-noise level (<75 dB) operation. These measures safeguard operators and equipment alike.

Q: How does the humidity control system benefit electrode quality?

A: An integrated dehumidifier maintains ideal ambient conditions, preventing moisture from affecting the electrode coating. This preserves welding quality, reduces defects, and ensures product longevity even in the humid climate of Abu Dhabi.

Tell us about your requirement