Product Description
Specification
- Production Capacity 21000 kg per hour
- Automation Grade Semi-Automatic
- Phase 3 Phase
- Material MS ( Body )
- Power Source Electric
- Voltage 440V
- Surface Finishing Color Coated
- Country of Origin Made in India
- Motor Power 100 HP
Comprehensive Electrode ProductionThe facility specializes in manufacturing various electrode types, including Rutile, Basic, Cellulosic, and Special Alloy, catering to diverse industrial welding requirements. Its automated systems guarantee uniform coating and precise dimensions, resulting in reliable weld performance for both local and international markets.
Modern Automation and ControlEquipped with PLC-controlled operations and a user-friendly touch screen HMI, the plant streamlines production processes. Key automation features like variable adhesive feeding, vibratory tube feeders, and a semi-automatic packing unit foster efficient, consistent output at speeds of 60-80 rods per minute with minimal manual intervention.
Quality and Safety AssuranceState-of-the-art quality controls include an integrated dehumidifier for humidity management, conveyorized baking oven, and stable coating compositions. Comprehensive safety measures-overload protection, emergency stop, and safety guards-ensure both machine durability and operator wellbeing during operation.
FAQ's of welding electrode plant in Abu Dhabi:
Q: How is the welding electrode manufacturing process managed in the Abu Dhabi plant?
A: The plant uses a fully automated system controlled by a PLC with a touch screen HMI. Raw materials are fed through vibratory tube feeders, then coated using an auto adhesive applicator. Electrodes are baked in a thermostatically controlled, conveyorized oven. Quality and humidity are continuously monitored, ensuring consistent product output.
Q: What types and sizes of electrodes are produced at this facility?
A: The plant manufactures Rutile, Basic, Cellulosic, and Special Alloy electrodes with diameters ranging from 2.5 mm to 5.0 mm and lengths from 300 mm to 450 mm, suitable for a wide spectrum of industrial welding applications.
Q: When should the electrodes produced here be used?
A: Electrodes from this plant are ideal for industrial welding in construction, repair, and pipeline industries. They're used whenever strong, reliable welds are required, especially in environments demanding specific electrode characteristics like strength or corrosion resistance.
Q: Where can the welding electrodes be supplied from this plant?
A: In addition to serving industrial sectors in Abu Dhabi, the plant exports manufactured electrodes internationally. As an exporter, manufacturer, and supplier, it delivers products to various markets including India and other global destinations.
Q: What safety features are integrated into the electrode production plant?
A: The facility ensures operational safety with overload protection systems, emergency stop controls, safety guards around moving parts, and a low-noise level (<75 dB) operation. These measures safeguard operators and equipment alike.
Q: How does the humidity control system benefit electrode quality?
A: An integrated dehumidifier maintains ideal ambient conditions, preventing moisture from affecting the electrode coating. This preserves welding quality, reduces defects, and ensures product longevity even in the humid climate of Abu Dhabi.