Product Description
Specification
- Production Capacity 21000 kg per hour
- Automation Grade Semi-Automatic
- Phase 3 Phase
- Material MS ( Body )
- Power Source Electric
- Voltage 440V
- Surface Finishing Color Coated
- Country of Origin Made in India
- Motor Power 100 HP
Advanced Manufacturing CapabilitiesThis plant can manufacture a broad spectrum of welding electrodes with diameters from 2.0 mm to 5.0 mm and lengths up to 450 mm. The system's PLC-based control and electric drive ensure precision coating and efficient output rates, enabling users to consistently meet stringent industrial standards.
Designed for Cape Town's IndustryWith after-sales support available in Cape Town and its surrounds, our plant is suited for both local manufacturers and exporters. It operates optimally in ambient temperatures up to 45C and humidity up to 90% RH, ensuring reliable performance in varying conditions.
User-Friendly and Efficient OperationThe semi-automatic design reduces the number of operators to just 3-4 per shift, while the user-friendly interface simplifies process management. Robust cooling and low noise levels contribute to an optimal working environment, while flexible sizing options meet different space and capacity requirements.
FAQ's of welding electrode plant in Cape Town:
Q: How does the electrode manufacturing process work in this plant?
A: The manufacturing process begins with raw mild steel wire, which is cut into rods of desired length (300 mm to 450 mm). The rods are then coated with flux ingredients to achieve the required thickness (0.8 mm to 1.6 mm). Using a PLC-controlled system, electrodes are precisely coated and finished, ready for industrial use.
Q: What are the main benefits of using this welding electrode plant?
A: Key benefits include high output efficiency (up to 2500 kg per shift), precision in coating, low power consumption (average 18 kW), user-friendly operation, robust construction, and local after-sales support in Cape Town. Its semi-automatic system also ensures reduced labor costs and operational consistency.
Q: Where is after-sales support for this machine available?
A: After-sales support is readily available in Cape Town and the surrounding areas. As a manufacturer and exporter, we're dedicated to ensuring reliable maintenance, supply of spare parts, and prompt technical assistance for our local customers.
Q: What types of industries can benefit from this electrode plant?
A: This plant is ideal for manufacturers producing welding electrodes for industrial fabrication, construction, shipbuilding, and commercial welding enterprises. It's also well-suited for exporters and suppliers needing customizable outputs and high production capacity.
Q: Can the plant accommodate different rod sizes and coatings?
A: Yes, the plant offers customizable rod cutting lengths (300 mm, 350 mm, 400 mm, or 450 mm) and supports electrode diameters from 2.0 mm to 5.0 mm, with adjustable coating thickness between 0.8 mm and 1.6 mm to meet various customer specifications.
Q: What is the typical power supply required for this plant?
A: The plant runs on a standard three-phase power supply (415V, 50Hz) with an average power consumption of 18 kW, making it suitable for industrial environments in Cape Town and compatible with common electrical infrastructures.