Product Description
Specification
- Production Capacity 21000 kg per hour
- Automation Grade Semi-Automatic
- Phase 3 Phase
- Material MS ( Body )
- Power Source Electric
- Voltage 440V
- Surface Finishing Color Coated
- Country of Origin Made in India
- Motor Power 100 HP
Advanced Automation for Enhanced ProductivityThis machine incorporates a PLC-based control system and an automatic wire feeder, enabling seamless, high-speed electrode production with minimal supervision. Its operational flexibility between continuous and intermittent modes ensures precise results for diverse manufacturing requirements, increasing throughput and maintaining consistent quality.
Precision Engineering with Robust ConstructionFeaturing heavy-duty mild steel construction and alloy steel rollers, the E7018 electrode making machine guarantees durability and longevity. The adjustable coating thickness and anti-corrosive surface finish further ensure product reliability under demanding industrial environments, safeguarding both performance and appearance.
User-Friendly Operation & CustomizationDesigned to require just 1-2 operators, this machine streamlines the manufacturing process while offering customizable size options to fit varying production spaces. Water cooling and low noise levels support a comfortable working environment, and the adjustable speed (up to 500 RPM) allows for tailored operation according to production needs.
FAQ's of E7018 Welding Electrode Making Machine:
Q: How does the E7018 Welding Electrode Making Machine adjust coating thickness?
A: The machine includes a dedicated coating thickness adjustment system, allowing operators to precisely control the amount of flux applied to each electrode. This ensures consistent quality and adherence to industry standards across various electrode sizes.
Q: What is the typical process flow for manufacturing electrodes on this machine?
A: The process begins with feeding the core wire automatically, followed by the application of flux coating. Rollers made from alloy steel shape and compress the coating, after which the electrodes are cut to length and undergo surface finishing using anti-corrosive paint. Every step is monitored by a PLC control panel for accuracy and efficiency.
Q: When is it recommended to use the continuous versus intermittent operating mode?
A: Continuous mode is ideal for high-volume production runs where uninterrupted manufacturing is required. Intermittent mode is preferred for batch operations, maintenance, or when changing electrode specifications, allowing flexible and efficient workflow management.
Q: Where can this automatic electrode making machine be installed?
A: With customizable dimensions and robust construction, the machine is well-suited for industrial workshops, manufacturing plants, and production units, particularly in India for exporters, manufacturers, and suppliers specializing in welding consumables.
Q: What are the main usage benefits of this machine for E7018 electrode manufacturing?
A: The main benefits include high production capacity (up to 1400 kg/hr), automatic operation with minimal labor requirements, precise and uniform coating, low noise levels, and adaptable speed control, resulting in efficient and reliable electrode production.
Q: How is operator safety and comfort addressed during operation?
A: The machine is designed with an anti-corrosive painted surface, a water-cooled system for temperature management, and a noise level below 75 dB(A). This provides a safe and comfortable working environment for the 1-2 operators required.