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welding electrode plant in Dammam
welding electrode plant in Dammam

welding electrode plant in Dammam

Price 2500000 INR/ Unit

MOQ : 1 Unit

welding electrode plant in Dammam Specification

  • Production Capacity
  • 3,000 - 7,500 tons per annum
  • Cooling System
  • Water cooling circuit integrated
  • Machine Type
  • Welding Electrode Production Line
  • Control System
  • PLC Based
  • Usage & Applications
  • Manufacturing of welding electrodes for industrial and commercial use
  • Working Temperature
  • 5C - 40C
  • Size
  • Custom/Standard models available
  • Power Supply
  • 380V/50Hz, 3 Phase
  • Speed
  • 36-60 meters/minute (line speed variable)
  • Noise Level
  • 80 dB
  • Weight
  • Approx. 8-10 Tons (Depending on configuration)
  • Features
  • High efficiency; Robust construction; Precise operation; Adjustable settings; User-friendly interface
  • Dimension (L*W*H)
  • Approx. 25m x 6m x 4.5m (varies as per model)
  • Automation Grade
  • Semi-Automatic / Fully Automatic
  • Material
  • Stainless steel / Mild steel structure
  • Drive Type
  • Electric Motor Driven
  • Drying Oven Temperature
  • Up to 300C adjustable
  • Electrode Packing Facility
  • Integrated / Optional modular packing system
  • Input Raw Materials
  • MS wire rod, Flux powders, Binders
  • Electrode Length Range
  • 250mm to 450mm
  • Operating Humidity
  • 85% RH, non-condensing
  • Power Consumption
  • Approx. 20-30 kW (varies with automation level)
  • Installation Method
  • Onsite assembly with foundation anchoring
  • Electrode Diameter Range
  • 2.0mm to 5.0mm
  • Service Support
  • Available in Dammam and surrounding regions
  • Coating Type
  • Rutile, Basic, Cellulosic and Speciality types supported
  • Color
  • Industrial blue (custom options on request)
  • Operator Requirement
  • 24 skilled operators per shift
  • Safety Features
  • Overload protection, Emergency Stop, Safety interlocks
  • Standards Compliance
  • Meets ISO and CE standards
 

welding electrode plant in Dammam Trade Information

  • Minimum Order Quantity
  • 1 Unit
  • Supply Ability
  • 1 Unit Per Month
  • Delivery Time
  • 1 Months
 

About welding electrode plant in Dammam

Specification

  • Production Capacity 21000 kg per hour
  • Automation Grade Semi-Automatic
  • Phase 3 Phase
  • Material MS ( Body )
  • Power Source Electric
  • Voltage 440V
  • Surface Finishing Color Coated
  • Country of Origin Made in India
  • Motor Power 100 HP




Customizable Electrode Production

Catering to diverse industrial and commercial needs, this plant produces electrodes with a broad diameter and length range. Supported coating types include rutile, basic, cellulosic, and specialty blends, allowing tailored solutions for various welding applications.


Advanced Automation and Efficiency

With an adjustable line speed of 36-60 meters/minute and automation grades from semi-automatic to fully automatic, this plant emphasizes productivity while maintaining accuracy. The PLC-based control ensures adaptable settings and user-friendly operation for skilled operators.


Integrated Safety and Quality Standards

Our plant meets ISO and CE standards and is equipped with multiple safety features, such as overload protection, emergency stops, and interlocks. Drying ovens with up to 300C temperatures and water-cooled circuits help maintain product integrity during manufacturing.

FAQ's of welding electrode plant in Dammam:


Q: How is the welding electrode plant in Dammam installed and commissioned?

A: Installation is conducted onsite with dedicated foundation anchoring. Our team ensures equipment assembly and commissioning, with service and technical support available in Dammam and nearby areas for seamless setup and operation.

Q: What types of electrodes can the plant manufacture, and what are their typical applications?

A: The plant supports production of rutile, basic, cellulosic, and specialty electrodes, suitable for industrial and commercial welding tasks such as construction, fabrication, shipbuilding, and maintenance operations.

Q: When should the drying oven temperature be adjusted, and how precise is the control?

A: Drying oven temperatures can be set up to 300C depending on electrode coating requirements. The PLC-based system provides precise, user-friendly temperature control to optimize coating quality and curing consistency.

Q: Where are the raw materials sourced, and what input materials does the process require?

A: The primary raw materials are MS wire rods, flux powders, and binders. These inputs ensure quality electrode formation and are sourced according to international standards, supporting robust and consistent manufacturing output.

Q: What operational support and after-sales service is offered for the electrode plant?

A: Comprehensive service support covers Dammam and the surrounding regions, including installation, maintenance, operator training, and troubleshooting, ensuring reliable plant operation and minimal downtime.

Q: How does the plant ensure operator safety during usage?

A: Safety is addressed through features like overload protection, emergency stop switches, safety interlocks, and adherence to ISO and CE standards. These measures safeguard both operators and equipment throughout the production process.

Q: What are the main benefits of choosing this welding electrode plant for production needs?

A: Customers benefit from high efficiency, robust construction, adjustable production parameters, integrated packing facilities, and customizable sizes and colors. The system's automation and advanced control reduce labor requirements and ensure consistent, top-quality output.

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