Horizontal Wire Feeder for Welding Electrode Plant

Name: Horizontal Wire Feeder for Welding Electrode Plant
Brand: DECCAN DYNAMICS
Price: 3000000 INR
Availability: InStock

Price 3000000 INR/ Unit

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MOQ : 1 Unit

Horizontal Wire Feeder for Welding Electrode Plant Specification

Control System
Panel with Variable Frequency Drive (VFD)

Machine Type
Horizontal Wire Feeder

Material
Heavy Duty MS (Mild Steel) Frame

Dimension (L*W*H)
1850 mm x 850 mm x 1100 mm

Production Capacity
Up to 4000 kg/day

Power Supply
3 Phase AC, 415V, 50Hz

Working Temperature
5C to 45C

Cooling System
Air Cooling

Size
Standard Industrial Size

Weight
Approx. 480 kg

Noise Level
75 dB

Usage & Applications
Continuous feeding of core wire in welding electrode manufacturing plants

Drive Type
Electric Motor Driven with Gearbox

Horizontal Wire Feeder for Welding Electrode Plant Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
1 Unit Per Month

Delivery Time
1 Months

Main Domestic Market
North India

About Horizontal Wire Feeder for Welding Electrode Plant

We are one of the leading organizations, engaged in offering a broad array of Horizontal Wire Feeder. Designed as per the latest technological advancements, this feeder is manufactured by our experts using premium quality components with the help of ultra-modern technology. This product is available in various technical specifications at highly competitive price.

Horizontal Wire Feeding Machine Features :-

Longer service life
Excellent performance
Sturdy construction
Energy efficient

Horizontal Wire Feeder for Welding Electrode Plant Specifications :-

Plant Capacity		5 Ton	7 Ton	8 Ton	10 Ton
Type		Horizontal	Horizontal	Horizontal	Horizontal
Power	Pick up	3.0 HP A.C. Variable.	5.0 hp A.C. Variable.	5.0 hp A.C. Variable.	5.0 hp A.C. Variable.
	Feeding	5.0 HP A.C. Variable.	7.5 hp A.C. Variable.	7.5 hp A.C. Variable.	7.5 hp A.C. Variable.
	Agitating	1 HP	1 HP	1 HP	1 HP
Number of Pick up rollers		2 Nos	2 Nos	2 Nos	2 Nos
Number of feed rollers		4 Nos	4 Nos	4 Nos	4 Nos
Wire Sizes		2.5 to 5 mm	2.5 to 5 mm	2.5 to 5 mm	2.5 to 5 mm
Feed Rate		280 m/min	350 m/min.	350 m/min.	350 m/min.
Hopper capacity		300 kgs.	300 kgs.	300 kgs.	300 kgs.

Industrial-Grade Wire Feeding

This horizontal wire feeder is specially designed for heavy-duty applications in welding electrode manufacturing plants. With a capacity to process up to 4000 kg per day, it ensures uninterrupted and efficient wire feeding, crucial for maintaining productivity. The machine accommodates a wide working temperature range (5C45C) and utilizes a reliable air cooling system, making it suitable for diverse operating environments.

Precision Control and Safety

Equipped with a panel featuring a Variable Frequency Drive (VFD), operators can easily adjust the feed rate for optimal production outcomes. The robust electric motor with gearbox ensures consistent performance while the mild steel frame delivers exceptional durability. Safety and ease of use are prioritized through low noise operation (75 dB) and standard industrial dimensions for straightforward plant integration.

FAQs of Horizontal Wire Feeder for Welding Electrode Plant:

Q: How does the horizontal wire feeder enhance productivity in welding electrode manufacturing?

A: The feeder provides continuous, controlled core wire feeding, allowing automated electrode production lines to operate with minimal interruptions. Its VFD-based control system ensures precise wire speed adjustment, which supports consistent and high-volume output up to 4000 kg per day.

Q: What are the key features that ensure reliable operation of the wire feeder?

A: Key features include an electric motor with a gearbox for stable drive, air cooling to prevent overheating, and a heavy-duty mild steel frame for structural integrity. The control panel with VFD adds flexibility to process adjustments, while strict noise control keeps operation at 75 dB.

Q: When should the wire feeder be used in the electrode production process?

A: The wire feeder is utilized at the stage where core wire needs to be continuously fed into the electrode coating process. Its precision feeding helps maintain consistent electrode quality and maximizes overall production efficiency.

Q: Where can this horizontal wire feeder be integrated into an electrode manufacturing plant?

A: The machine is designed with standard industrial dimensions, allowing it to be easily integrated between wire preparation and electrode extrusion lines in both small and large-scale welding electrode production facilities.

Q: What is the typical process of setting up and operating this machine?

A: Setup involves connecting the machine to a 3 Phase AC, 415V, 50Hz power source, loading the core wire, and configuring the feed rate via the VFD-equipped control panel. Once operational, the feeder continuously delivers wire at the set speed, which can be adjusted as required.

Q: How does the variable frequency drive benefit machine operators?

A: The VFD allows operators to finely adjust and control the wire feed speed, which helps in optimizing electrode quality and accommodating various production requirements without needing to halt operations.

Q: What are the primary applications and benefits of using this horizontal wire feeder?

A: This feeder is primarily used in welding electrode plants to automate core wire feeding. Benefits include increased production capacity, improved process consistency, reduced manual intervention, and integration ease, thanks to its industrial standard size and user-friendly control system.

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