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E6013 Welding Electrode making machine

Name: E6013 Welding Electrode making machine
Brand: DECCAN DYNAMICS
Price: 3000000.0 INR
Availability: InStock

Price 3000000.0 INR/ Unit

Get a Price/Quote

MOQ : 1 Unit

E6013 Welding Electrode making machine Specification

Control System
PLC Based Control Panel

Automation Grade
Semi-automatic / Automatic (customizable)

Noise Level
< 70 dB

Size
Standard / Custom sizes available

Cooling System
Air/Water Cooled

Machine Type
E6013 Welding Electrode Making Machine

Usage & Applications
Electrode manufacturing for mild steel, stainless steel, cast iron welding

Dimension (L*W*H)
Approx. 6500 mm x 1500 mm x 1800 mm

Drive Type
Electric Motor

Weight
Approximately 2500 kg

Production Capacity
6 to 10 Tons per 8 Hours

Features
High Precision, User Friendly Controls, Low Power Consumption

Power Supply
3 Phase, 380V/415V, 50Hz

Material
Heavy Duty Steel Structure

Working Temperature
5C to 45C

Speed
Variable, up to 60 m/min

Electrode Diameter Range
2.0 mm to 5.0 mm

Operator Requirement
1-2 operators per shift

Accessories Supplied
Tool Kit, Spare Parts, Operation Manual

Consumables Compatibility
Compatible with various flux and wire types

Electrode Cutting System
Automatic Precision Cut

Electrode Length Supported
250 mm to 450 mm

Painting
Anti-corrosive, Powder Coated

Feeder Motor Power
3 HP

Main Frame Material
Mild Steel Channel and Plate

Binder Mixer Motor Power
5 HP

Electrode Coating Thickness
Customizable up to 2 mm

Line Voltage Fluctuation Tolerance
±10%

Lubrication System
Centralized Automatic Greasing

E6013 Welding Electrode making machine Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
1 Unit Per Month

Delivery Time
1 Months

About E6013 Welding Electrode making machine

Specification

Production Capacity 21000 kg per hour
Automation Grade Semi-Automatic
Phase 3 Phase
Material MS ( Body )
Power Source Electric
Voltage 440V
Surface Finishing Color Coated
Country of Origin Made in India
Motor Power 100 HP

Advanced Automation and Precision

Featuring semi-automatic or fully automatic operation modes and a PLC-based control system, the E6013 Welding Electrode Making Machine ensures accurate production and ease of use. Variable speed options up to 60 meters per minute cater to different production needs, while precision cutting and customizable coating guarantee consistent electrode quality every cycle.

Flexible Production Capabilities

The machine accommodates a broad electrode diameter range from 2.0 mm to 5.0 mm and supports lengths between 250 mm and 450 mm. Coating thickness is customizable up to 2 mm, enabling the production of diverse electrode types. A robust feed and binder mixing system ensure compatibility with various flux and wire materials, meeting a spectrum of industry requirements.

FAQ's of E6013 Welding Electrode making machine:

Q: How does the E6013 Welding Electrode Making Machine ensure precision and consistent quality in electrode manufacture?

A: The machine employs a PLC-based control panel and an automatic precision cutting system. These features, combined with a variable speed drive and centralized automatic greasing, ensure electrodes are produced with consistent coating thickness, uniform length, and high-quality finish.

Q: What types and sizes of electrodes can this machine produce?

A: It is capable of producing electrodes with diameters between 2.0 mm and 5.0 mm, and lengths ranging from 250 mm to 450 mm. The coating thickness can be customized up to 2 mm, making it suitable for a wide variety of welding applications, including mild steel, stainless steel, and cast iron.

Q: When is periodic maintenance required and how is it managed?

A: Routine maintenance is simple thanks to the centralized automatic greasing system. Regular checks are recommended for the drive motors and binder mixer, as outlined in the supplied operation manual. With these features, the machine is designed for minimized downtime and longevity.

Q: Where can the machine be installed and what are its power requirements?

A: The E6013 machine requires a stable 3-phase power supply at either 380V or 415V, 50Hz. Its robust, powder-coated mild steel frame is designed for factory environments, and the machine can be installed in electrode manufacturing units with appropriate floor space.

Q: What is the process flow for manufacturing electrodes on this machine?

A: Operators load the core wire and flux blend, set parameters via the user-friendly PLC control panel, and the automatic feeder and cutting systems handle the rest. The machine mixes the binder, applies the coating, cuts electrodes to length, and manages output efficiently, requiring just 1-2 operators per shift.

Q: How does the automatic lubrication system enhance operational efficiency?

A: The centralized greasing system services all critical moving parts automatically, reducing manual maintenance, preventing wear, and ensuring smooth, continuous operation.

Q: What are the primary benefits of using this machine for electrode manufacturing?

A: Key advantages include high production capacity (6-10 tons per 8 hours), compatibility with various flux and wire types, adaptable automation levels, precision controls, low power consumption, and flexible size and coating options. This enables quality production with minimal labor and reduced operational costs.

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