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E6013 Welding Electrode making machine
E6013 Welding Electrode making machine

E6013 Welding Electrode making machine

Price 3000000.0 INR/ Unit

MOQ : 1 Unit

E6013 Welding Electrode making machine Specification

  • Machine Type
  • E6013 Welding Electrode Making Machine
  • Automation Grade
  • Semi-automatic / Automatic (customizable)
  • Features
  • High Precision, User Friendly Controls, Low Power Consumption
  • Power Supply
  • 3 Phase, 380V/415V, 50Hz
  • Usage & Applications
  • Electrode manufacturing for mild steel, stainless steel, cast iron welding
  • Working Temperature
  • 5C to 45C
  • Control System
  • PLC Based Control Panel
  • Noise Level
  • < 70 dB
  • Weight
  • Approximately 2500 kg
  • Drive Type
  • Electric Motor
  • Dimension (L*W*H)
  • Approx. 6500 mm x 1500 mm x 1800 mm
  • Speed
  • Variable, up to 60 m/min
  • Material
  • Heavy Duty Steel Structure
  • Size
  • Standard / Custom sizes available
  • Cooling System
  • Air/Water Cooled
  • Production Capacity
  • 6 to 10 Tons per 8 Hours
  • Lubrication System
  • Centralized Automatic Greasing
  • Electrode Coating Thickness
  • Customizable up to 2 mm
  • Electrode Diameter Range
  • 2.0 mm to 5.0 mm
  • Feeder Motor Power
  • 3 HP
  • Binder Mixer Motor Power
  • 5 HP
  • Main Frame Material
  • Mild Steel Channel and Plate
  • Accessories Supplied
  • Tool Kit, Spare Parts, Operation Manual
  • Painting
  • Anti-corrosive, Powder Coated
  • Electrode Length Supported
  • 250 mm to 450 mm
  • Operator Requirement
  • 1-2 operators per shift
  • Electrode Cutting System
  • Automatic Precision Cut
  • Consumables Compatibility
  • Compatible with various flux and wire types
  • Line Voltage Fluctuation Tolerance
  • ±10%
 

E6013 Welding Electrode making machine Trade Information

  • Minimum Order Quantity
  • 1 Unit
  • Supply Ability
  • 1 Unit Per Month
  • Delivery Time
  • 1 Months
 

About E6013 Welding Electrode making machine

Specification

  • Production Capacity 21000 kg per hour
  • Automation Grade Semi-Automatic
  • Phase 3 Phase
  • Material MS ( Body )
  • Power Source Electric
  • Voltage 440V
  • Surface Finishing Color Coated
  • Country of Origin Made in India
  • Motor Power 100 HP





Advanced Automation and Precision

Featuring semi-automatic or fully automatic operation modes and a PLC-based control system, the E6013 Welding Electrode Making Machine ensures accurate production and ease of use. Variable speed options up to 60 meters per minute cater to different production needs, while precision cutting and customizable coating guarantee consistent electrode quality every cycle.


Flexible Production Capabilities

The machine accommodates a broad electrode diameter range from 2.0 mm to 5.0 mm and supports lengths between 250 mm and 450 mm. Coating thickness is customizable up to 2 mm, enabling the production of diverse electrode types. A robust feed and binder mixing system ensure compatibility with various flux and wire materials, meeting a spectrum of industry requirements.

FAQ's of E6013 Welding Electrode making machine:


Q: How does the E6013 Welding Electrode Making Machine ensure precision and consistent quality in electrode manufacture?

A: The machine employs a PLC-based control panel and an automatic precision cutting system. These features, combined with a variable speed drive and centralized automatic greasing, ensure electrodes are produced with consistent coating thickness, uniform length, and high-quality finish.

Q: What types and sizes of electrodes can this machine produce?

A: It is capable of producing electrodes with diameters between 2.0 mm and 5.0 mm, and lengths ranging from 250 mm to 450 mm. The coating thickness can be customized up to 2 mm, making it suitable for a wide variety of welding applications, including mild steel, stainless steel, and cast iron.

Q: When is periodic maintenance required and how is it managed?

A: Routine maintenance is simple thanks to the centralized automatic greasing system. Regular checks are recommended for the drive motors and binder mixer, as outlined in the supplied operation manual. With these features, the machine is designed for minimized downtime and longevity.

Q: Where can the machine be installed and what are its power requirements?

A: The E6013 machine requires a stable 3-phase power supply at either 380V or 415V, 50Hz. Its robust, powder-coated mild steel frame is designed for factory environments, and the machine can be installed in electrode manufacturing units with appropriate floor space.

Q: What is the process flow for manufacturing electrodes on this machine?

A: Operators load the core wire and flux blend, set parameters via the user-friendly PLC control panel, and the automatic feeder and cutting systems handle the rest. The machine mixes the binder, applies the coating, cuts electrodes to length, and manages output efficiently, requiring just 1-2 operators per shift.

Q: How does the automatic lubrication system enhance operational efficiency?

A: The centralized greasing system services all critical moving parts automatically, reducing manual maintenance, preventing wear, and ensuring smooth, continuous operation.

Q: What are the primary benefits of using this machine for electrode manufacturing?

A: Key advantages include high production capacity (6-10 tons per 8 hours), compatibility with various flux and wire types, adaptable automation levels, precision controls, low power consumption, and flexible size and coating options. This enables quality production with minimal labor and reduced operational costs.

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