welding electrode plant in Mexico

Name: welding electrode plant in Mexico
Brand: DECCAN DYNAMICS
Price: 2500000 INR
Availability: InStock

Price 2500000 INR/ Unit

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MOQ : 1 Unit

welding electrode plant in Mexico Specification

Machine Type
Welding Electrode Making Plant

Dimension (L*W*H)
Approx. 18m x 5m x 4.5m

Working Temperature
Ambient to 50C

Size
Customizable as per requirement

Cooling System
Water Cooling System

Features
Robust construction, low maintenance, high efficiency, user-friendly operation

Production Capacity
800-1200 kg/hour

Noise Level
Below 75 dB(A)

Control System
PLC Based

Weight
Approx. 10 Tons

Automation Grade
Semi Automatic/Automatic

Power Supply
415 V / 380 V, 50-60 Hz, 3 Phase

Usage & Applications
Manufacture of welding electrodes all sizes

Material
Stainless Steel/High Grade Steel

Speed
Adjustable up to 90 m/min

Drive Type
Heavy Duty Motor Driven

Baking Oven Temperature Range
Up to 450C

Compressed Air Requirement
6-8 Bar

Stick Length Range
250 mm - 450 mm

Power Consumption
Total 24-35 kW

Wire Straightening Method
Multi-Roller

Electrode Coating Thickness
0.5 mm - 3 mm

Input Wire Diameter Range
1.6 mm - 5.0 mm

Feeding System
Automatic Vibratory Type

Safety Interlocks
Emergency Stop & Overload Protection

welding electrode plant in Mexico Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
1 Unit Per Month

Delivery Time
1 Months

About welding electrode plant in Mexico

Specification

Production Capacity 21000 kg per hour
Automation Grade Semi-Automatic
Phase 3 Phase
Material MS ( Body )
Power Source Electric
Voltage 440V
Surface Finishing Color Coated
Country of Origin Made in India
Motor Power 100 HP

Advanced Automation for Consistent Quality

Equipped with a semi-automatic to fully automatic setup, including PLC-based controls, our plant ensures uniform electrode quality and reduces manual intervention. The multi-roller wire straightening method and automatic vibratory feeding system allow for precise material handling, resulting in consistently high output and minimal downtime.

High Production Capacity Meets Diverse Needs

With the ability to produce between 800 to 1200 kg of electrodes per hour, this plant is ideal for medium to large-scale manufacturers. Adjustable speed, customizable dimensions, and robust build cater to various industrial requirements, ensuring flexibility and scalability for expanding businesses.

Superior Safety and Energy Efficiency

Featuring emergency stop, overload protection, and a noise level below 75 dB(A), our plant prioritizes both operator safety and workplace comfort. Energy consumption is optimized between 24-35 kW, and the water cooling system maintains reliable performance even in demanding ambient temperatures up to 50C.

FAQs of welding electrode plant in Mexico:

Q: How does the automatic vibratory feeding system improve the production process?

A: The automatic vibratory feeding system streamlines wire feeding by minimizing manual handling and ensuring consistent material flow. This leads to smoother operation, reduced chances of wire jams or interruptions, and overall higher productivity.

Q: What benefits does the multi-roller wire straightening method offer?

A: Multi-roller wire straightening enhances electrode quality by precisely aligning the wire before coating. This method eliminates bends and imperfections, ensuring electrodes are straight and consistent, which is crucial for optimal welding performance.

Q: When should the baking oven be set to its maximum temperature range of 450C?

A: The baking oven should reach up to 450C when a specific electrode formulation or coating type requires high curing temperatures for optimal adhesion and bonding, as recommended by the electrode manufacturers process specifications.

Q: Where is this welding electrode plant best utilized?

A: This plant is most suitable for welding electrode manufacturing facilities that require high throughput and versatile electrode size production, particularly those serving industrial, construction, or repair sectors across Mexico and neighboring regions.

Q: What is the process flow within the welding electrode making plant?

A: The typical process includes wire straightening using multi-roller, automatic feeding, cutting to specified stick lengths, coating the wire with the desired thickness, baking at controlled temperatures, and automated coolingresulting in finished electrodes ready for packaging.

Q: How does the control system enhance user operation and machine efficiency?

A: The PLC-based control system enables user-friendly operation by automating key functions, diagnosing faults in real time, and allowing easy adjustments of production parameters, thus maximizing process reliability and efficiency.

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