Product Description
Specification
- Production Capacity 21000 kg per hour
- Automation Grade Semi-Automatic
- Phase 3 Phase
- Material MS ( Body )
- Power Source Electric
- Voltage 440V
- Surface Finishing Color Coated
- Country of Origin Made in India
- Motor Power 100 HP
Advanced Electrode Production for Zimbabwean IndustryThis welding electrode plant is tailored for Zimbabwe's manufacturing sector, capable of producing a wide range of electrodes to suit local demand. With variable speed up to 70 meters/min and high humidity tolerance, it ensures consistent output even in challenging conditions. The automation system provides operator ease and minimizes manual intervention, while our installation and after-sales support guarantee operational continuity.
Optimized for Efficiency and ReliabilityThe plant features robust construction using mild steel and stainless-steel components, supporting both standard and customized sizes. The integrated water and air-cooled systems regulate temperature, ensuring stability during high-output shifts. Its energy-efficient design and operator-friendly control panel reduce operational costs and training requirements, making it ideal for long-term, intense usage in industrial settings.
FAQ's of welding electrode plant in Zimbabwe:
Q: How is the welding electrode plant installed at the client site in Zimbabwe?
A: Installation is handled by our expert technicians, who set up the entire system on a standard industrial floor. Comprehensive guidance is provided to ensure the plant is fully operational and tailored to specific site requirements.
Q: What types and sizes of welding electrodes can this plant manufacture?
A: The plant produces electrodes with diameters ranging from 2.0 mm to 5.0 mm and lengths from 250 mm to 450 mm, using coating types including Rutile, Basic, Cellulosic, and Special formulations to meet diverse welding needs.
Q: When can after-sales support be expected for this plant?
A: After-sales support is available promptly upon request. Our team provides ongoing assistance for maintenance, troubleshooting, and spare parts to ensure uninterrupted production.
Q: Where can the electrode plant be installed, and what are the site requirements?
A: The plant can be installed at any standard industrial facility in Zimbabwe. It requires a level industrial floor, access to a 415V/50Hz/3-phase power supply, and sufficient space for the unit's 16m x 3m x 4m dimensions.
Q: What is the typical process flow in operating this welding electrode plant?
A: Operations involve feeding raw materials, applying chosen coatings, heating, cooling, and packaging the electrodes. The PLC-controlled system automates most steps, and only 3 to 4 trained operators per shift are needed.
Q: How does the plant's automation benefit local welding electrode production?
A: The plant's automatic controls ensure consistent quality, higher production rates up to 8000 rods per hour, and variable speeds. This leads to fewer errors, reduced labor costs, and optimal resource use.
Q: What makes this welding electrode plant suitable for Zimbabwe's climate and industry demands?
A: Its components withstand up to 90% humidity and ambient temperatures up to 50C, supported by robust air and water cooling. The design emphasizes durability and low noise, making it ideal for Zimbabwe's varied industrial environments.