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Industrial Welding Electrode Plant

Name: Industrial Welding Electrode Plant
Brand: DECCAN DYNAMICS
Price: 3000000 INR
Availability: InStock

Price 3000000 INR/ Unit

Get a Price/Quote

MOQ : 1 , , Unit

Industrial Welding Electrode Plant Specification

Machine Type
Welding Electrode Production Plant

Drive Type
Electric Motor Driven

Control System
PLC / Manual control based

Dimension (L*W*H)
Approx. 18 ft x 8 ft x 8.5 ft

Material
Mild Steel structure with stainless steel contact parts

Production Capacity
500 kg/hr to 1500 kg/hr (Depends on Model)

Noise Level
Below 70 dB

Size
Standard & customized sizes available

Features
High precision feeding, robust structure, easy operation, energy efficient, corrosion resistant

Usage & Applications
For manufacturing welding electrodes of various types (Mild Steel, Stainless Steel, etc.)

Working Temperature
5C to 45C

Weight
3200 Kg (approx.)

Speed
Variable, up to 60 m/min

Automation Grade
Semi-Automatic/Automatic

Cooling System
Air/Water cooled

Power Supply
380V / 415V, 3 Phase, 50/60 Hz

Wire Feeder
Automatic, Precise Wire Straightener

Binding Material Feed
Automatic Hopper with Variable Feed Speed

Electrical Protection
IP54 rated electrical panel

Conveyor System
Integrated with synchronized speed control

Extruder Capacity
30 kW

Paint Finish
Powder coated

Power Consumption
Estimate 22 kW/hr to 48 kW/hr, model dependent

Coating Type Supported
Rutile, Basic, Cellulosic, Iron Powder, and Special Types

Compressed Air Requirement
6 bar (for pneumatic controls, if equipped)

Electrode Diameter Range
2.5 mm to 6 mm

Built-in Safety
Overload protection, emergency stop, safety covers

Industrial Welding Electrode Plant Trade Information

Minimum Order Quantity
1 , , Unit

Supply Ability
1 , , Unit Per Month

Delivery Time
1 Week

Main Export Market(s)
Middle East, Australia, North America, Asia, South America, Eastern Europe, Western Europe, Africa, Central America

Main Domestic Market
North India

About Industrial Welding Electrode Plant

Since 1989, we have been indulged in manufacturing, exporting and supplying Industrial Welding Electrode Plant. The offered plant is assembled under the supervision of our experienced engineers by utilizing quality approved components. This plant finds its important application in manufacturing of welding electrodes. Moreover, the provided Industrial Welding Electrode Plant can be availed from us by our clients at marginal rates.

Features ofIndustrial Welding Electrode Plant :

Longer service life
Impeccable performance
Efficient functionality
Trouble free maintenance

Versatile Electrode Manufacturing

This electrode plant accommodates diverse coating types such as rutile, basic, cellulosic, iron powder, and special grades, enabling the versatile production of welding electrodes for mild steel, stainless steel, and specialty applications. Its adaptable design caters to both standard and customized sizes, making it a powerful solution for varied industrial needs.

Advanced Automation and Control

Equipped with automatic feeding, wire straightening, variable conveyor speed, and PLC/manual control options, the plant ensures streamlined operations and precise electrode production. The integration of safety covers, overload protection, and IP54 rated electrical panels provides a safe and controlled manufacturing environment.

Efficiency and Durability

Engineered from mild steel with stainless steel contact parts, the plant offers high durability and corrosion resistance. Its energy-efficient systems, low-noise operation, and efficient cooling mechanisms (air/water cooled) ensure reliable, long-term performance with reduced operational costs.

FAQs of Industrial Welding Electrode Plant:

Q: How does the plant ensure precise coating on welding electrodes?

A: The plant uses an automatic hopper with variable feed speed and a precise wire straightener to deliver consistent binding material and wire alignment, ensuring uniform and accurate coating application for each electrode regardless of typerutile, basic, cellulosic, iron powder, or special coatings.

Q: What applications and electrode types can be manufactured with this plant?

A: This electrode production plant supports the manufacture of various welding electrodes, including mild steel, stainless steel, and specialty types, with coating options such as rutile, basic, cellulosic, iron powder, and custom compositions to suit industrial welding needs.

Q: When is the ideal time to utilize the variable speed feature of the conveyor system?

A: The variable speed control is beneficial during model changeover, adjustments for electrode diameter (2.5 mm to 6 mm), and optimizing throughput to match specific production ratesup to 60 meters per minutehelping maintain quality and efficiency under different operating conditions.

Q: Where are safety features integrated in the electrode plant?

A: Safety features such as overload protection, emergency stops, safety covers, and IP54 electrical panels are built into critical sections of the plant including feeding, extrusion, and electrical components, ensuring operator protection and machine reliability during all phases of operation.

Q: What is the process for automating material and wire feeding?

A: Material feeding is automated via a hopper with variable feed speed for binding agents, while wire feeding is managed by an automatic wire feeder paired with a precise wire straightener, both controlled by a PLC or manual interface. This coordination streamlines electrode fabrication and enhances production consistency.

Q: How does the plant benefit industrial manufacturers?

A: Manufacturers benefit from high production capacity (500 kg/hr to 1500 kg/hr), reduced downtime, energy efficiency (2248 kW/hr power consumption), robust construction for long life, customizable configuration, and seamless operation, resulting in cost-effective, scalable electrode manufacturing.

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