Send InquiryWelding Electrode Plant Manufacturers in India
MOQ : 1 Unit
Welding Electrode Plant Manufacturers in India Specification
- Material
- MS (Mild Steel) fabricated body
- Noise Level
- 75 dB
- Power Supply
- 3 Phase, 415V, 50Hz AC
- Features
- Robust structure, Easy operation, High productivity
- Size
- Standard and customizable
- Automation Grade
- Semi-Automatic / Automatic options available
- Working Temperature
- Ambient to 45C
- Weight
- 3500 kg (approx)
- Drive Type
- Electric Motor Driven
- Usage & Applications
- Manufacturing various types of welding electrodes
- Machine Type
- Welding Electrode Making Machine
- Speed
- 30-80 m/min adjustable
- Production Capacity
- 2500-4000 kg/shift
- Cooling System
- Water cooled system
- Dimension (L*W*H)
- 8500 x 3500 x 3200 mm
- Control System
- PLC based control panel
- Max Output Voltage
- 24V DC (for controls)
- Brand Compatibility
- Compatible with Top Indian & Global Brands
- Operator Requirement
- 2-4 persons/shift
- Surface Treatment
- Powder Coated / Painted
- Electrode Size Range
- 1.6mm - 6.0mm
- Safety Features
- Emergency Stop, Overload Protection
- Raw Material Used
- MS Wire Rods, Welding Flux, Iron Powder
- Installed Power
- Up to 150 kW
- Conveyor Type
- Belt / Roller
- Input Wire Diameter
- 1.6 mm to 5 mm
About Welding Electrode Plant Manufacturers in India
Specification
- Production Capacity 21000 kg per hour
- Automation Grade Semi-Automatic
- Phase 3 Phase
- Material MS ( Body )
- Power Source Electric
- Voltage 440V
- Surface Finishing Color Coated
- Country of Origin Made in India
- Motor Power 100 HP
Advanced Welding Electrode Production
Our machines incorporate cutting-edge features such as PLC-based controls, water-cooled systems, and electric motor-driven conveyors, ensuring optimal productivity and safety. Each plant is compatible with major Indian and global brands, making it a versatile choice for expanded production needs.
Robust Construction & Customization
The plant boasts a mild steel fabricated body with powder-coated surface treatment, promoting durability even under continuous use. Customers can select standard or customizable dimensions and conveyor systems, enabling tailored setups that fit diverse manufacturing spaces and requirements.
High Output & Easy Operation
Delivering a substantial production capacity of 2,5004,000 kg per shift, these machines are designed to maximize throughput with minimal manpower. User-friendly PLC panels, adjustable speeds, and high automation allow for seamless operation, keeping efficiency at the forefront of your welding electrode manufacturing process.
FAQs of Welding Electrode Plant Manufacturers in India:
Q: How does the welding electrode plant operate during production?
A: The plant operates by feeding MS wire rods of 1.65.0 mm diameter into the machine, where welding flux and iron powder are applied. Using PLC-based controls, the system ensures precise process parameters while the conveyor system, driven by electric motors, transports products through various production stages.Q: What raw materials are needed for electrode manufacturing in this plant?
A: Key raw materials include MS (mild steel) wire rods as the core, welding fluxes, and iron powder for the coating. Superior-quality materials ensure high-strength electrodes and meet industry standards.Q: When is the optimal time to perform maintenance on the plant?
A: Routine maintenance should be carried out at regular intervals as recommended in the machines manual, typically after a set number of operation hours or shifts. Scheduled checks enhance machine longevity, safety, and consistent production quality.Q: Where can these welding electrode plants be installed?
A: These plants are suitable for installation in both small and large industrial manufacturing facilities, given their customizable sizes and robust design. Adequate floor space and proper electrical supply (3 Phase, 415V, 50Hz) are required for optimal installation.Q: What is the process flow from input wire to finished electrode?
A: The process starts by drawing the MS wire to the required diameter, followed by coating with a flux mixture using specialized machinery. Electrodes are then dried, cut to length, and finished, all managed via an automated or semi-automatic assembly line with PLC panel controls.Q: How does the plant benefit manufacturers in terms of productivity and safety?
A: With a high output capacity (2,5004,000 kg/shift), robust MS construction, emergency stop, and overload protection, the plant ensures efficient and safe production. User-friendly operation and low manpower requirements translate to reduced labor costs and higher profitability.Q: What types of electrodes can be manufactured using this plant?
A: The plant is capable of producing a wide range of electrode sizes (1.6mm to 6.0mm), suitable for various welding applications across construction, automotive, and heavy engineering sectors.
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Contact Details
DECCAN DYNAMICS
GST : 33AABFD6200G1Z5
GST : 33AABFD6200G1Z5
- 21, Deccan Estate, MAK India Mill Road, Goldwins, Civil Aerodrome Post, Coimbatore - 641014, Tamil Nadu, India
- Phone :08045478852
- deccandynamics@yahoo.com
Send Inquiry- Mr. P. Swaminathan (Managing Director)
- Mobile :08045478852
- Mr. T. S. Raghunathan (Manager)
- Mobile :08045478852
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