Product Description
Working in compliance with the international quality parameters, we offer an impeccable range of Welding Rod Production Plant to the clients. Our machine is manufactured using the best quality raw material and latest techniques and highly appreciated by the clients for its easy to operate feature. Known for producing perfectly aligned welding rods our production plant is high in demand globally. Our esteemed clients can avail this production plant in various production capacities at highly competitive price, from us.
Applications of Welding Rod Production Plant :
- Thermal & Hydel Power Plants
- Industrial Machinery
- Transportation Industries
- Oil & Water pipe lines
Welding Rod Production Plant Specifications:
- Automation Grade Semi-Automatic
- Phase 3 Phase
- Brand Deccan
- Material MS ( Body )
- Production Capacity 21000 kg per hour
- Power Source Electric
- Voltage 440V
- Surface Finishing Color Coated
- Country of Origin Made in India
- Motor Power 100 HP
Precision and FlexibilityThe plant offers adjustable coating thickness, catering to specific welding electrode requirements, while accommodating a versatile range of rod diameters and lengths. This flexibility makes it ideal for manufacturers seeking tailored solutions for diverse industries. Automated features streamline the entire production process, ensuring consistent quality and heightened productivity.
Advanced Automation and SafetyWith an intelligent PLC-based control system, the plant allows precise operation and monitoring. Automatic feeding, powder mixing, and electrode cutting reduce manual handling and potential errors. Built-in safety features such as emergency stop and overload protection prioritize the operators wellbeing, while centralized lubrication ensures longevity with minimal maintenance.
Turnkey Installation and SupportOur service includes comprehensive on-site installation and hands-on training, empowering your staff to operate the system efficiently. The standardized industrial design, composed of high-grade steel and industrial alloy, ensures durability and reliability even under continuous production, while integrated packaging and energy-saving features add value for manufacturers.
FAQs of Welding Rod Production Plant:
Q: How does the adjustable coating thickness benefit welding rod production?
A: The adjustable coating thickness enables manufacturers to tailor welding rods to meet specific industrial and client requirements, enhancing product versatility and ensuring optimal performance for each application.
Q: What is the process flow of the production plant from raw material to packaged rod?
A: The process begins with automatic rod feeding, followed by integrated powder mixing, precise coating application, baking in the built-in oven, automated cutting and trimming, and finally packaging via the integrated conveyor. Each stage is monitored and controlled for consistency.
Q: When and where is on-site installation and training provided?
A: On-site installation and training are provided at the customers facility upon delivery of the equipment. Our expert technicians ensure the system is correctly set up and your operators are fully trained before production commences.
Q: What types of safety measures are incorporated in the plant?
A: The production plant includes emergency stop buttons, overload protection, and a centralized automatic lubrication system to minimize risks and ensure operator safety during operation.
Q: Which rod specifications can the plant accommodate?
A: The plant is designed for rod diameters between 2.5 mm and 5.0 mm and lengths ranging from 300 mm to 450 mm, making it suitable for a wide array of welding electrode sizes commonly used in different industries.
Q: How many operators are required per shift to run the machine efficiently?
A: The fully automatic system requires only 1-2 operators per shift, maximizing efficiency and reducing labor costs while maintaining high-quality output.
Q: What are the primary benefits of choosing this integrated production plant for electrode manufacturing?
A: Key benefits include high efficiency (up to 60 rods/minute), robust construction, energy savings, easy maintenance, advanced automation, reliable safety measures, reduced noise, and comprehensive after-sales support, making it an ideal choice for professional manufacturers, exporters, and suppliers.