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welding electrode plant in Johannesburg

Name: welding electrode plant in Johannesburg
Brand: DECCAN DYNAMICS
Price: 2500000 INR
Availability: InStock

Price 2500000 INR/ Unit

Get a Price/Quote

MOQ : 1 Unit

welding electrode plant in Johannesburg Specification

Machine Type
Welding Electrode Production Line

Usage & Applications
Manufacturing welding electrodes for industrial and commercial sectors

Noise Level
75 dB

Features
High Precision, Energy Efficient, User-Friendly Operation

Working Temperature
5C40C

Dimension (L*W*H)
10,000 mm x 4,000 mm x 3,500 mm

Speed
50250 Electrodes Per Minute

Weight
Approx. 3,500 kg

Cooling System
Water Circulation Type

Power Supply
380V, 50Hz, 3 Phase

Production Capacity
6 to 10 Ton Per Day

Drive Type
Electric Motor Driven

Control System
PLC Based Control Panel

Size
Medium to Large Scale Industrial Plant

Material
Mild Steel, Stainless Steel Components

Automation Grade
Semi-Automatic / Automatic

Surface Finish
Corrosion Resistant Painted Body

Electrode Diameter Range
2.0 mm 5.0 mm

Installation Support
On-site Installation and Commissioning Available

Plant Layout
Customizable as Per Client Requirement

Power Consumption
30-45 kW/hr

Binder Application
Automatic Dosing System

Electrode Length
300 mm 450 mm

Packaging
Standard Export Packing

Maintenance
Low Maintenance, Easy Replacement of Wear Parts

Safety Mechanisms
Emergency Stop, Overload Protection

Coating Type
Rutile, Basic, Cellulosic, Iron Powder

Operator Requirement
3-5 Operators per Shift

welding electrode plant in Johannesburg Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
1 Unit Per Month

Delivery Time
1 Months

About welding electrode plant in Johannesburg

Specification

Production Capacity 21000 kg per hour
Automation Grade Semi-Automatic
Phase 3 Phase
Material MS ( Body )
Power Source Electric
Voltage 440V
Surface Finishing Color Coated
Country of Origin Made in India
Motor Power 100 HP

Advanced Electrode Manufacturing Technology

The plant features state-of-the-art manufacturing technology that ensures consistent quality and high-volume production of welding electrodes. With options for both semi-automatic and fully automatic operation, the system is managed by a PLC-based control panel, providing seamless, user-friendly processes and robust safety mechanisms like emergency stops and overload protection.

Tailored for Your Business Needs

Designed with flexibility in mind, our plant layout is customizable to match your workflow and space requirements. From medium to large-scale operations, the facility's modular components, efficient energy consumption, and easy maintenance make it suitable for a variety of industrial production environments in Johannesburg and beyond.

Reliable Installation and Ongoing Support

Full on-site installation and commissioning are available to ensure your plant operates efficiently from the start. We offer comprehensive training for operator teams and provide ongoing maintenance support, spare parts, and assistance to ensure minimal downtime and long-term productivity for your electrode production line.

FAQ's of welding electrode plant in Johannesburg:

Q: How is the welding electrode production process managed in your Johannesburg plant?

A: Production is automated or semi-automated through a PLC-based control system, with automatic binder dosing for consistent coating application. Operators supervise the process, monitor safety mechanisms, and ensure quality control throughout each manufacturing stage.

Q: What are the benefits of using this electrode plant for industrial manufacturing?

A: The plant delivers high precision, energy efficiency, and user-friendly operation, along with customizable layouts and low maintenance requirements. It's capable of producing corrosion-resistant, high-quality electrodes at speeds of 50-250 electrodes per minute, supporting scalable industrial growth.

Q: When can the plant be installed and become operational?

A: Our team provides on-site installation and commissioning according to your schedule. Typically, once site preparations are complete, installation and setup can be accomplished efficiently, minimizing any disruption to your operations.

Q: Where is the electrode plant located, and do you provide export and support services?

A: The plant is manufactured in India and supplied, installed, and supported in Johannesburg and other locations globally. We offer standard export packaging and comprehensive post-installation service, ensuring international quality standards are met.

Q: What safety and environmental features does the plant have?

A: The electrode manufacturing line includes emergency stop systems, overload protection, and operates within safe noise (75 dB) and temperature ranges. All machinery features a corrosion-resistant painted finish, and water circulation cooling systems maintain operational safety and environmental compliance.

Q: How many operators are required and is special training needed?

A: For optimal performance, each shift requires 3-5 trained operators. We provide tailored training during installation to ensure staff are proficient in using the PLC control panel, managing machine safety, and performing routine maintenance.

Q: What types and sizes of welding electrodes can the plant produce?

A: This production line can make electrodes with diameters from 2.0 mm to 5.0 mm and lengths between 300 mm and 450 mm, with different coating types including Rutile, Basic, Cellulosic, and Iron Powder, suitable for a wide range of welding applications in various sectors.

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