welding electrode plant in Jeddah

Name: welding electrode plant in Jeddah
Brand: DECCAN DYNAMICS
Price: 2500000 INR
Availability: InStock

Price 2500000 INR/ Unit

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MOQ : 1 Unit

welding electrode plant in Jeddah Specification

Control System
PLC Based Control Panel

Cooling System
Water Cooled System

Weight
Approx. 3000-4500 kg

Power Supply
Three Phase, 380-440V, 50Hz

Usage & Applications
Manufacturing welding electrodes for industrial and construction use

Machine Type
Welding Electrode Making Plant

Speed
Production Line Speed: 40-120 m/min

Dimension (L*W*H)
20 m x 5 m x 4 m (customizable)

Features
Energy Efficient, Low Maintenance, High Output Quality

Working Temperature
Ambient to 45C

Noise Level
Below 68 dB

Automation Grade
Semi-Automatic / Fully Automatic (variant dependent)

Drive Type
Electric Motor Driven

Material
Mild Steel and Stainless Steel fabrication

Production Capacity
2-5 Tons per shift

Size
Standard/Customizable

Safety Features
Overload Protection, Emergency Stop, Safety Guards

Coating Type Supported
Rutile, Basic, Cellulosic, Iron Powder varieties

Electrode Length Range
300 mm to 450 mm

Electrode Diameter Range
2.5 mm to 5.0 mm

Operator Requirement
2-4 per shift

Power Consumption
Approx. 30-60 kW (depending on automation)

Surface Finish
Powder Coated / Painted

welding electrode plant in Jeddah Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
1 Unit Per Month

Delivery Time
1 Months

About welding electrode plant in Jeddah

Specification

Production Capacity 21000 kg per hour
Automation Grade Semi-Automatic
Phase 3 Phase
Material MS ( Body )
Power Source Electric
Voltage 440V
Surface Finishing Color Coated
Country of Origin Made in India
Motor Power 100 HP

Versatility and Automation

This plant accommodates a diverse range of electrode sizes and coating types, including rutile, basic, cellulosic, and iron powder. Depending on your production requirements, you can choose between semi-automatic and fully automated variants, both featuring a user-friendly, PLC-based control system to streamline operations and boost efficiency.

Robust Safety and Quality Assurance

Operator and equipment safety are prioritized with integrated overload protection, emergency stop features, and reliable safety guards. High output quality is ensured by strict quality control systems, powder-coated or painted finishes, and a consistent line speed of 40-120 meters per minute. Output remains reliable, with noise levels below 68 dB and comprehensive surface treatments.

Customizable Solutions for Industrial Needs

Constructed from durable mild steel and stainless steel, the plant is customizable in size and specification, making it ideal for diverse manufacturing environments. The entire installation is designed for straightforward integration within existing facilities, with standard dimensions or the flexibility to adapt to specialized production requirements.

FAQ's of welding electrode plant in Jeddah:

Q: How does the welding electrode plant in Jeddah operate?

A: The plant uses an electric motor-driven system with a water-cooled setup, and it features PLC-based controls for managing electrode manufacturing. Operators monitor and supervise the semi-automatic or fully automatic production lines, ensuring quality from material input to finished electrodes.

Q: What electrode sizes and coating types can the plant produce?

A: It can manufacture electrodes with diameters ranging from 2.5 mm to 5.0 mm and lengths between 300 mm and 450 mm. The plant supports a variety of coatings, including rutile, basic, cellulosic, and iron powder, catering to multiple welding applications.

Q: When is it beneficial to choose automation for electrode production?

A: Automation is advantageous when there's a need for higher throughput, consistent product quality, and reduced labor intervention. Fully automatic lines can achieve faster speeds, optimize resource use, and deliver up to 5 tons per shift with minimal operator input.

Q: Where is the welding electrode plant typically installed and used?

A: The plant is ideal for factory environments in Jeddah, manufactured and exported from India. It serves manufacturers supplying electrodes to the industrial, construction, and fabrication sectors where high-volume, reliable electrode output is essential.

Q: What processes are included in the welding electrode manufacturing workflow?

A: The workflow covers raw material feeding, powder mixing for coatings, rod extrusion, baking, surface finishing, and final quality checks. Each step is carefully monitored, leveraging energy-efficient systems to produce electrodes with precise dimensions and coatings.

Q: How is operator safety ensured during plant operation?

A: Safety is ensured through integrated overload protection, emergency stop mechanisms, and strategically placed safety guards. Noise levels stay below 68 dB, and the entire system is engineered for minimal risk during both routine operation and maintenance.

Q: What are the main benefits of using this electrode plant for production?

A: Key benefits include high production speed, energy efficiency, low maintenance requirements, and superior output quality. The system's robust design and customizable options make it suitable for a wide variety of industrial and construction welding applications.

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