Product Description
Specification
- Production Capacity 21000 kg per hour
- Automation Grade Semi-Automatic
- Phase 3 Phase
- Material MS ( Body )
- Power Source Electric
- Voltage 440V
- Surface Finishing Color Coated
- Country of Origin Made in India
- Motor Power 100 HP
Versatility and AutomationThis plant accommodates a diverse range of electrode sizes and coating types, including rutile, basic, cellulosic, and iron powder. Depending on your production requirements, you can choose between semi-automatic and fully automated variants, both featuring a user-friendly, PLC-based control system to streamline operations and boost efficiency.
Robust Safety and Quality AssuranceOperator and equipment safety are prioritized with integrated overload protection, emergency stop features, and reliable safety guards. High output quality is ensured by strict quality control systems, powder-coated or painted finishes, and a consistent line speed of 40-120 meters per minute. Output remains reliable, with noise levels below 68 dB and comprehensive surface treatments.
Customizable Solutions for Industrial NeedsConstructed from durable mild steel and stainless steel, the plant is customizable in size and specification, making it ideal for diverse manufacturing environments. The entire installation is designed for straightforward integration within existing facilities, with standard dimensions or the flexibility to adapt to specialized production requirements.
FAQ's of welding electrode plant in Jeddah:
Q: How does the welding electrode plant in Jeddah operate?
A: The plant uses an electric motor-driven system with a water-cooled setup, and it features PLC-based controls for managing electrode manufacturing. Operators monitor and supervise the semi-automatic or fully automatic production lines, ensuring quality from material input to finished electrodes.
Q: What electrode sizes and coating types can the plant produce?
A: It can manufacture electrodes with diameters ranging from 2.5 mm to 5.0 mm and lengths between 300 mm and 450 mm. The plant supports a variety of coatings, including rutile, basic, cellulosic, and iron powder, catering to multiple welding applications.
Q: When is it beneficial to choose automation for electrode production?
A: Automation is advantageous when there's a need for higher throughput, consistent product quality, and reduced labor intervention. Fully automatic lines can achieve faster speeds, optimize resource use, and deliver up to 5 tons per shift with minimal operator input.
Q: Where is the welding electrode plant typically installed and used?
A: The plant is ideal for factory environments in Jeddah, manufactured and exported from India. It serves manufacturers supplying electrodes to the industrial, construction, and fabrication sectors where high-volume, reliable electrode output is essential.
Q: What processes are included in the welding electrode manufacturing workflow?
A: The workflow covers raw material feeding, powder mixing for coatings, rod extrusion, baking, surface finishing, and final quality checks. Each step is carefully monitored, leveraging energy-efficient systems to produce electrodes with precise dimensions and coatings.
Q: How is operator safety ensured during plant operation?
A: Safety is ensured through integrated overload protection, emergency stop mechanisms, and strategically placed safety guards. Noise levels stay below 68 dB, and the entire system is engineered for minimal risk during both routine operation and maintenance.
Q: What are the main benefits of using this electrode plant for production?
A: Key benefits include high production speed, energy efficiency, low maintenance requirements, and superior output quality. The system's robust design and customizable options make it suitable for a wide variety of industrial and construction welding applications.