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welding electrode plant in Cairo

Name: welding electrode plant in Cairo
Brand: DECCAN DYNAMICS
Price: 2500000 INR
Availability: InStock

Price 2500000 INR/ Unit

Get a Price/Quote

MOQ : 1 Unit

welding electrode plant in Cairo Specification

Production Capacity
1.5 3 Ton/Day

Drive Type
Electric Motor Driven

Dimension (L*W*H)
Approx. 22m x 3m x 3.8m

Speed
Variable, Up to 12 m/min

Machine Type
Welding Electrode Production Line

Weight
Approx. 7500 kg

Power Supply
380V / 50Hz / 3 Phase

Cooling System
Air/Water Cooled Options

Noise Level
<75 dB

Automation Grade
Semi-Automatic

Usage & Applications
Manufacturing of welding electrodes for industrial, construction, and fabrication sectors

Features
High precision wire feeder, efficient coating system, dust collector, easy maintenance, synchronized material flow

Size
Standard industrial footprint

Working Temperature
Up to 50C operational environment

Material
High-grade stainless steel and heavy-duty alloy components

Control System
PLC Based Control Panel

Coating Type
Rutile, Basic, Cellulose, Iron Powder Coatings

Operational Workforce
6-8 operators per shift

Paint Finish
Powder coated, corrosion resistant

Wire Straightener
Integrated

Electrode Cutting Length
250 mm 450 mm adjustable

Energy Consumption
Approx. 50 kW/hr

Input Wire Feed Size
1.5mm 5mm

Binder Mixing Unit
Automatic with precise dosing

Electrode Diameter Compatibility
2.5mm 5.0mm

Baking Oven Type
Continuous Belt Type, Max Temp 350C

welding electrode plant in Cairo Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
1 Unit Per Month

Delivery Time
1 Months

About welding electrode plant in Cairo

Specification

Production Capacity 21000 kg per hour
Automation Grade Semi-Automatic
Phase 3 Phase
Material MS ( Body )
Power Source Electric
Voltage 440V
Surface Finishing Color Coated
Country of Origin Made in India
Motor Power 100 HP

Precision Manufacturing for Consistent Quality

The plant features high-precision wire feeders and an efficient coating system, ensuring every electrode meets exacting standards for consistency. Automated dosing in the binder mixing unit, integrated wire straightening, and synchronized material flow contribute to reliable, repeatable results across various electrode types. This approach significantly reduces rejects and ensures strong, dependable welds.

User-Friendly Controls and Efficient Operation

Production is streamlined via a PLC-based control panel, offering intuitive management of operational parameters. Semi-automatic processes require just 6-8 operators per shift, ensuring productivity with minimal labor. Adjustable speed and electrode lengths allow flexibility for different requirements, while an energy-efficient design keeps operational costs manageable.

Robust Build for Industrial Demands

Engineered from high-grade stainless steel and durable alloys, the plant withstands demanding industrial environments. Powder-coated, corrosion-resistant finishes maximize equipment longevity, while air and water cooling systems optimize performance under varying conditions. With a compact footprint, the line fits standard industrial spaces, accommodating rigorous production schedules.

FAQ's of welding electrode plant in Cairo:

Q: How does the plant ensure compatibility with various electrode diameters and coatings?

A: The manufacturing line is engineered to accommodate electrode diameters ranging from 2.5mm to 5.0mm and supports multiple coating types-Rutile, Basic, Cellulose, and Iron Powder-thanks to its flexible design and automatic binder mixing system.

Q: What is the process for producing welding electrodes in this plant?

A: The process begins with precise wire feeding and straightening, followed by automated binder mixing and coating application. Electrodes are then guided through a continuous belt baking oven at up to 350C, ensuring uniform curing. The system allows for adjustable cutting lengths between 250mm and 450mm.

Q: When is this plant typically operational and what are the working conditions?

A: The plant is suitable for continuous operation, functioning optimally in environments up to 50C. Noise levels are maintained below 75 dB, offering a safe and comfortable working atmosphere for up to 8 operators per shift.

Q: Where can these welding electrodes be used?

A: Electrodes produced here are ideal for industrial, construction, and fabrication sectors. Their durable coatings and precise fabrication make them suitable for demanding welding applications across Cairo and export markets.

Q: What benefits does the plant offer in terms of automation and quality control?

A: With a PLC-based control panel, the plant delivers high levels of automation, precision, and consistency. The synchronized material flow and integrated dust collection system further improve quality, efficiency, and workplace cleanliness.

Q: How can maintenance be managed for this production line?

A: The equipment's design emphasizes easy maintenance through accessible components, corrosion-resistant paint finish, and reliable material selection. Operators can conveniently monitor performance and maintenance schedules via the PLC interface.

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