Send Inquirywelding electrode plant in Cairo
Price 2500000 INR/ Unit
MOQ : 1 Unit
welding electrode plant in Cairo Specification
- Features
- High precision wire feeder, efficient coating system, dust collector, easy maintenance, synchronized material flow
- Weight
- Approx. 7500 kg
- Speed
- Variable, Up to 12 m/min
- Material
- High-grade stainless steel and heavy-duty alloy components
- Production Capacity
- 1.5 3 Ton/Day
- Control System
- PLC Based Control Panel
- Dimension (L*W*H)
- Approx. 22m x 3m x 3.8m
- Drive Type
- Electric Motor Driven
- Power Supply
- 380V / 50Hz / 3 Phase
- Cooling System
- Air/Water Cooled Options
- Automation Grade
- Semi-Automatic
- Usage & Applications
- Manufacturing of welding electrodes for industrial, construction, and fabrication sectors
- Machine Type
- Welding Electrode Production Line
- Noise Level
- <75 dB
- Size
- Standard industrial footprint
- Working Temperature
- Up to 50C operational environment
- Paint Finish
- Powder coated, corrosion resistant
- Baking Oven Type
- Continuous Belt Type, Max Temp 350C
- Operational Workforce
- 6-8 operators per shift
- Binder Mixing Unit
- Automatic with precise dosing
- Electrode Cutting Length
- 250 mm 450 mm adjustable
- Energy Consumption
- Approx. 50 kW/hr
- Coating Type
- Rutile, Basic, Cellulose, Iron Powder Coatings
- Input Wire Feed Size
- 1.5mm 5mm
- Electrode Diameter Compatibility
- 2.5mm 5.0mm
- Wire Straightener
- Integrated
welding electrode plant in Cairo Trade Information
- Minimum Order Quantity
- 1 Unit
- Supply Ability
- 1 Unit Per Month
- Delivery Time
- 1 Months
About welding electrode plant in Cairo
Specification
- Production Capacity 21000 kg per hour
- Automation Grade Semi-Automatic
- Phase 3 Phase
- Material MS ( Body )
- Power Source Electric
- Voltage 440V
- Surface Finishing Color Coated
- Country of Origin Made in India
- Motor Power 100 HP
Precision Manufacturing for Consistent Quality
The plant features high-precision wire feeders and an efficient coating system, ensuring every electrode meets exacting standards for consistency. Automated dosing in the binder mixing unit, integrated wire straightening, and synchronized material flow contribute to reliable, repeatable results across various electrode types. This approach significantly reduces rejects and ensures strong, dependable welds.
User-Friendly Controls and Efficient Operation
Production is streamlined via a PLC-based control panel, offering intuitive management of operational parameters. Semi-automatic processes require just 6-8 operators per shift, ensuring productivity with minimal labor. Adjustable speed and electrode lengths allow flexibility for different requirements, while an energy-efficient design keeps operational costs manageable.
Robust Build for Industrial Demands
Engineered from high-grade stainless steel and durable alloys, the plant withstands demanding industrial environments. Powder-coated, corrosion-resistant finishes maximize equipment longevity, while air and water cooling systems optimize performance under varying conditions. With a compact footprint, the line fits standard industrial spaces, accommodating rigorous production schedules.
FAQ's of welding electrode plant in Cairo:
Q: How does the plant ensure compatibility with various electrode diameters and coatings?
A: The manufacturing line is engineered to accommodate electrode diameters ranging from 2.5mm to 5.0mm and supports multiple coating types-Rutile, Basic, Cellulose, and Iron Powder-thanks to its flexible design and automatic binder mixing system.Q: What is the process for producing welding electrodes in this plant?
A: The process begins with precise wire feeding and straightening, followed by automated binder mixing and coating application. Electrodes are then guided through a continuous belt baking oven at up to 350C, ensuring uniform curing. The system allows for adjustable cutting lengths between 250mm and 450mm.Q: When is this plant typically operational and what are the working conditions?
A: The plant is suitable for continuous operation, functioning optimally in environments up to 50C. Noise levels are maintained below 75 dB, offering a safe and comfortable working atmosphere for up to 8 operators per shift.Q: Where can these welding electrodes be used?
A: Electrodes produced here are ideal for industrial, construction, and fabrication sectors. Their durable coatings and precise fabrication make them suitable for demanding welding applications across Cairo and export markets.Q: What benefits does the plant offer in terms of automation and quality control?
A: With a PLC-based control panel, the plant delivers high levels of automation, precision, and consistency. The synchronized material flow and integrated dust collection system further improve quality, efficiency, and workplace cleanliness.Q: How can maintenance be managed for this production line?
A: The equipment's design emphasizes easy maintenance through accessible components, corrosion-resistant paint finish, and reliable material selection. Operators can conveniently monitor performance and maintenance schedules via the PLC interface.
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Contact Details
DECCAN DYNAMICS
GST : 33AABFD6200G1Z5
GST : 33AABFD6200G1Z5
- 21, Deccan Estate, MAK India Mill Road, Goldwins, Civil Aerodrome Post, Coimbatore - 641014, Tamil Nadu, India
- Phone :08045478852
- deccandynamics@yahoo.com
Send Inquiry- Mr. P. Swaminathan (Managing Director)
- Mobile :08045478852
- Mr. T. S. Raghunathan (Manager)
- Mobile :08045478852
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