Product Description
Specification
- Production Capacity 21000 kg per hour
- Automation Grade Semi-Automatic
- Phase 3 Phase
- Material MS ( Body )
- Power Source Electric
- Voltage 440V
- Surface Finishing Color Coated
- Country of Origin Made in India
- Motor Power 100 HP
High-Efficiency Electrode ProductionAchieve consistent quality and high-volume electrode manufacturing with production capacities reaching 2000 kg per shift. Automated wire feeding, precision control, and adaptability for various coating types (rutile, basic, cellulosic, and specialty) ensure versatile output for fabrication, repair, and general industrial usage.
Advanced Design for Harsh EnvironmentsThis plant is built for the challenging climate of the UAE, operating reliably in high-temperature, arid settings. With a combination of water and air-cooling options and corrosion-resistant paint, it protects key components for prolonged operational life.
User-Friendly and Safe OperationOperators benefit from a PLC-based user interface, intuitive controls, and comprehensive safety features including emergency stop, overload protection, and safety guarding. Installation and commissioning are provided on-site for seamless startup.
FAQ's of welding electrode plant in United Arab Emirates:
Q: How is the welding electrode plant installed and commissioned in the UAE?
A: Installation and commissioning are performed on-site by our skilled technical team, ensuring the plant is properly set up, calibrated for local conditions, and fully operational before handover.
Q: What is the process for manufacturing electrodes with different coatings and sizes?
A: The plant allows easy adjustment of electrode diameter (1.6 mm to 5 mm) and length (250 mm to 450 mm). The automatic wire feeder and PLC controls facilitate switching between rutile, cellulosic, basic, and specialty coating types with minimal downtime.
Q: When is maintenance required and how challenging is it to service the machine?
A: Routine maintenance is minimal due to the plant's robust construction and low-maintenance design. Key wear components are easily accessible, and technical support is available for servicing as needed.
Q: Where is the plant best suited to operate, considering environmental conditions?
A: It is specifically designed for arid and high-temperature locations like those in the UAE, capable of operating in ambient temperatures up to 55C and featuring corrosion-resistant finishing for longevity.
Q: What usage scenarios is this plant designed for in the welding electrode industry?
A: The plant is ideal for manufacturers producing electrodes for various industries, including construction, fabrication, repair, and industrial maintenance, supporting both regular and specialty electrode requirements.
Q: How does the plant ensure operator safety during production?
A: Safety is prioritized through comprehensive features such as emergency stop buttons, overload protection, and safety covers. These functions comply with industrial safety standards and protect operators from potential hazards.
Q: What are the primary benefits of using this advanced electrode manufacturing plant?
A: Users gain robust production capacity, flexible adjustment options, consistent product quality, high efficiency, and user-friendly controls, making it an optimal investment for scalable electrode manufacturing in demanding environments.