Product Description
Specification
- Production Capacity 21000 kg per hour
- Automation Grade Semi-Automatic
- Phase 3 Phase
- Material MS ( Body )
- Power Source Electric
- Voltage 440V
- Surface Finishing Color Coated
- Country of Origin Made in India
- Motor Power 100 HP
High-Efficiency Welding Electrode ManufacturingThis plant features automatic vibratory feeding, PLC-based controls, and robust electric motor drive, allowing high-speed production of welding electrodes. With adjustable speeds up to 72 meters per minute and compatibility with various electrode diameters, it provides flexibility for manufacturers targeting diverse market demands. Integrated cooling and voltage protection ensure stability even under demanding operating conditions.
Comprehensive Safety and CustomizationOperator and equipment safety are prioritized through phase sequence protection, voltage fluctuation safeguards, and noise level controls below 72 dB. The plant's build from corrosion-resistant mild steel alongside insulation class F further enhances longevity. Customizable features such as color, size, and tailored installation services allow each plant to be adapted for unique client needs.
FAQ's of welding electrode plant in California:
Q: How does the welding electrode plant ensure compatibility with different electrode diameters?
A: The plant is engineered to manufacture welding electrodes ranging from 2.5mm to 6.0mm in diameter. Adjustments to feeder mechanisms and tooling make transitioning between sizes efficient and straightforward.
Q: What is the operator requirement per shift for this plant?
A: To run at optimal capacity, the plant typically requires 3 to 6 operators per shift, depending on the degree of automation and specific production processes in use.
Q: When is installation service provided, and what does it include?
A: Installation service is available upon purchase and can be scheduled at the client's convenience. The service covers setup, calibration, initial testing, and basic operator training for smooth startup.
Q: Where can the welding electrode plant be installed in California?
A: The plant can be installed in industrial zones or any facility meeting the standard industrial power supply (380-440V, 3 Phase) and space requirements. Customization ensures a suitable fit for diverse locations.
Q: What measures are in place to protect against voltage fluctuations and phase sequence issues?
A: Integrated voltage fluctuation and phase sequence protection systems ensure the equipment's electrical safety, rapidly responding to irregularities and preserving plant performance and longevity.
Q: How does the automatic vibratory feeder enhance production efficiency?
A: The feeder system automates the movement and orientation of electrodes, significantly reducing manual interventions, increasing speed, and maintaining consistent high-quality output.
Q: What are the main benefits of using this welding electrode plant in manufacturing?
A: The plant offers high production speeds, user-friendly controls, low maintenance needs, and robust construction. Equipped with advanced automation, safety features, and customizable options, it boosts operational efficiency and reduces downtime.