தயாரிப்பு விளக்கம்
Specification
- Production Capacity 21000 kg per hour
- Automation Grade Semi-Automatic
- Phase 3 Phase
- Material MS ( Body )
- Power Source Electric
- Voltage 440V
- Surface Finishing Color Coated
- Country of Origin Made in India
- Motor Power 100 HP
Advanced Production FlexibilityCatering to changing industry demands, this welding electrode plant supports both batch and continuous production models. Customizable electrode diameter and length ranges offer high adaptability for diverse manufacturing needs. The intelligent PLC control system ensures consistent quality and automation, while adjustable speed settings keep production rates optimized.
Efficiency and Low MaintenanceFeaturing a water-cooled system for critical units, the plant is engineered for maximum uptime and minimal operational interruptions. Its powder-coated or painted surfaces provide durability and ease of cleaning, while mild steel and stainless steel contact parts ensure corrosion resistance and longevity with minimal maintenance required.
Versatile Raw Material CompatibilityFrom MS wire to complex chemical mixes, the plant seamlessly handles a spectrum of raw materials. This compatibility allows manufacturers to produce a wide array of welding electrodes, ensuring output meets both domestic and international standards across fabrication shops and industrial supply chains.
FAQs of welding electrode plant in Turkey:
Q: How does the welding electrode plant handle different raw materials?
A: The plant is designed to process a wide range of raw materials, such as mild steel wire, ferro alloys, powders, and specialized chemicals. Its modular construction and integrated powder coating system facilitate the seamless handling and transformation of these materials into high-quality welding electrodes.
Q: What is the electrode diameter and length range supported by this plant?
A: This plant supports an electrode diameter range from 2.0 mm to 6.0 mm and lengths between 250 mm and 450 mm, accommodating a variety of welding applications and customer specifications.
Q: When is it advantageous to opt for a fully automatic configuration over a semi-automatic one?
A: A fully automatic configuration is ideal for operations seeking maximum production efficiency, minimal manual intervention, and higher consistency in quality. If your facility handles large-scale production up to 10 tons per day, full automation optimizes manpower and reduces operational errors.
Q: Where is this welding electrode plant typically installed?
A: The plant is intended for medium to large industrial setups, fabrication shops, and dedicated welding electrode manufacturing facilities, offering both flexibility and scalability for different production environments.
Q: What processes does the plant automate, and how does this benefit users?
A: The plants PLC-based intelligent control system automates critical processes such as feeding, coating, drying, and cutting. This reduces manual labor, increases efficiency, and ensures consistent electrode quality, translating into higher productivity and lower operational costs.
Q: How much manpower is needed per shift, and what are the plants electrical requirements?
A: Only 2 to 3 personnel are required per shift, thanks to the plants automation and user-friendly controls. It operates efficiently with an electrical consumption of 11 to 15 kW per hour, depending on the model, and requires a 380V/415V, 3-phase, 50-60 Hz power supply.