Product Description
Ribbon Blender Machine finds wide usage in multiple applications in various industries such as cosmetic, pharmaceutical, food & beverages, agricultural, plastic processing industries, etc. These are mostly used for mixing smaller as well larger proportion of materials. These blenders are made high quality materials owing to which these have high mixing efficiency and faster operation. As per the requirement, these blenders can be used for both batch as well as continuous mixing. Being robust and compact, these machines require very less maintenance. Generally, these blenders are available in standard specifications but can be customized as per the requirement of clients.
Ribbon Blending MachineSpecifications :-
Homogenization of every ingredient of the dry mixture is run on a dry mixer to get the desired proportion and ratio for the welding process.
Material Specifications :-
|
Type
|
Capacity (Kgs)
|
Power (Kw)
|
|
Static Drum
|
300
|
2.2
|
|
Static Drum
|
500
|
3.7
|
|
Static Drum
|
1000
|
9.25
|
|
Rotating Drum
|
150
|
1.1
|
|
Rotating Drum
|
300
|
2.2
|
- Material can be used for manufacturing: Stainless Steel 304 / 316
- Volume of material can be blended: 50 kg to 750 kg
- Volume of Bulk Density: 0.50 grams/cc.
Industries that use Ribbon Blender :-
- Food and Beverage industry
- Adhesives
- Animal feed
- Chemicals
- Pharmaceutical
- Plastic processing industry
- Pesticides and fertilizers
- Cement Industries
Ribbon Blending MachineFeatures :-
- Contact parts can be customized as per customers requirement.
- For perfect mixing of both wet and dry materials double Helical agitator is installed with single speed motor.
- Blender has fine finish and non-contact parts have matt finishing in GMP Models.
- Stainless steel 304 is used for manufacturing all the safety guards and covers of GMP model blenders
Special Demand Features :-
- Parts can be designed as per the requirements of clients using high quality Stainless steel 316
- Speed drive and double speed stirrer are also customized
- Flame proof models are also made on special request
Precision Mixing for Consistent QualityEquipped with a double spiral ribbon and stainless steel 304 blades, this ribbon blender delivers thorough mixing, ensuring uniformity in electrode flux and powder blends. Whether youre handling small or large batches, the customizable capacity and efficient mixing process are tailored to meet the stringent requirements of welding electrode production.
Robust Construction and Versatile OperationThe machines robust build, finished in painted or powder-coated mild or stainless steel, ensures longevity and hygiene. A floor-mounted design provides stability during operation while the top hopper and bottom discharge (manual or pneumatic) enhance workflow flexibility. Safety is prioritized through overload protection and relay systems.
User-friendly Controls and Easy MaintenanceOperation is streamlined via PLC/relay panel controls. With a low noise output and minimal vibration, the machine requires only periodic lubrication and cleaning to maintain optimal performance. These features combine to create an efficient and reliable solution for industrial mixing needs.
FAQs of Welding Electrode Ribbon Blender Machine:
Q: How does the double spiral ribbon design benefit the mixing process?
A: The double spiral ribbon ensures thorough and consistent mixing by moving the materials both radially and laterally inside the blending chamber. This design minimizes dead zones and guarantees a homogeneous blend of electrode flux and powder with every batch.
Q: What is the typical process for loading and discharging materials in this ribbon blender?
A: Materials are loaded into the blender through a top-mounted hopper, while the mixed product is discharged from the bottom outlet, which can be operated either manually or pneumatically, allowing for controlled and efficient batch transfer.
Q: When should periodic service or maintenance be performed on the machine?
A: Periodic lubrication and cleaning are recommended according to the operational hours and manufacturers guidelines to ensure smooth functioning, prevent buildup, and extend the lifespan of critical components like the ribbon blades and shaft sealings.
Q: Where can this ribbon blender be installed, and what are the space requirements?
A: Designed for floor-mounted installation, the machine fits medium to large production environments. It measures approximately 2750 x 950 x 1550 mm and requires stable, level flooring to support its weight and operational dynamics.
Q: What are the main usage and applications of this welding electrode ribbon blender?
A: This machine is specifically developed for mixing welding electrode flux and powders. Its precise blending mechanism makes it ideal for producing uniform mixtures essential in welding electrode manufacturing.
Q: How does the control system enhance operational safety and ease of use?
A: The PLC/relay control panel provides intuitive operation and real-time monitoring. Combined with built-in overload protection and safety relays, it ensures safe, reliable operation while allowing for convenient adjustments to batch processing parameters.