Welding Electrode Maker

Name: Welding Electrode Maker
Brand: DECCAN DYNAMICS
Price: 3000000.00 INR
Availability: InStock

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MOQ : 1 Unit

Welding Electrode Maker Specification

Weight
Approx. 2500 kg

Noise Level
Less than 75 dB

Machine Type
Welding Electrode Maker

Production Capacity
100 - 150 kg/hr

Material
Mild Steel (Frame & Body)

Dimension (L*W*H)
3500 mm x 1500 mm x 1700 mm

Speed
Adjustable, up to 40 m/min

Size
Standard

Usage & Applications
Manufacturing welding electrodes for industrial use

Drive Type
Electric Motor Driven

Cooling System
Water Cooled

Automation Grade
Automatic

Features
High efficiency, Low maintenance, Robust construction

Power Supply
Three Phase, 415 V, 50 Hz

Working Temperature
Up to 60C

Control System
PLC Controlled

Electrode Diameter Range
2.5 mm to 5.0 mm

Operating Humidity
Up to 85% RH

Electrode Length Range
250 mm to 450 mm

Roller Material
Alloy Steel

Color
Grey & Blue

Output Voltage
24V DC (for Control Panel)

Surface Treatment
Powder Coated

Safety Features
Emergency stop, Overload protection

Power Consumption
10 - 15 kW

About Welding Electrode Maker

Welding Electrode Maker is a fully automatic industrial class machine that is designed and developed by our team of skilled professionals using high performance drives that lead to high working speed. This heavy duty electrode making unit is capable to produce rods with a capacity of 22000 kilograms per hour. It is capable to make electrode rods with a length in between 250 to 400 millimeters.

Welding Electrode Making Machine Specifications

Capacity : 22000 kg per hour
Automation Grade: Semi-Automatic
Frequency: 50-60 Hz
Voltage: 410V
Brand : Deccan
Material: MS
Country of Origin: Made in India
Motor Speed : 100 HP
Power Source : Electric

Welding Electrode Maker

		DD 100	DD 200	DD 800
Cuts/ minute	Nos	100-120	180-200	600-800 cuts
Wire dia	mm	2.5- to 5.00	2.5- to 5.00	2.5- to 6.3
Cutting length	mm	250 to 450	250 to 450	300, 350 to 450
Speed	M/min	35-42	63-70	210-280
No. of straightening dies	Nos	5 T.C	5 T.C	7 T.C
No. of feed wheels	Nos	4	4	7
Cutter Nozzle		Material T.C	Material T.C	Material T.C
Power	Hp	5	8.5	28.5

Advanced Automation for Superior Manufacturing

The automatic functionality of this Welding Electrode Maker, driven by PLC control, streamlines the electrode production process, enabling smooth and consistent operations for industrial demands. Adjustable parameters render it suitable for varying electrode sizes, effectively maximizing output and quality.

Durable and Efficient Industrial Design

Constructed from high-quality mild steel and powder-coated for enhanced durability, this machine boasts robust engineering. Its advanced safety systems, efficient water cooling, and reliable electric motor drive ensure stable, long-term industrial operation even in challenging conditions.

FAQs of Welding Electrode Maker:

Q: How does the automatic Welding Electrode Maker improve manufacturing efficiency?

A: The automatic Welding Electrode Maker is PLC controlled and features adjustable speed up to 40 m/min, allowing for continuous, consistent electrode production. Its automation reduces manual intervention, enhancing both output and product quality while minimizing operational downtime.

Q: What range of electrode sizes can this machine produce?

A: This machine produces welding electrodes with diameters from 2.5 mm to 5.0 mm and lengths between 250 mm and 450 mm, accommodating a broad spectrum of industrial requirements.

Q: When should routine maintenance be performed on this machine?

A: Routine maintenance is recommended according to the manufacturers guidelinestypically after specific intervals of operationto ensure low maintenance and long-term reliability, especially due to its robust construction and heavy-duty components.

Q: Where can this machine be installed for optimal performance?

A: This electrode maker is ideal for industrial manufacturing facilities in India, as it is designed to operate efficiently in environments with up to 85% relative humidity and temperatures up to 60C. Adequate ventilation and water-cooling connections should be provided at the site.

Q: What is the process for producing welding electrodes with this machine?

A: Raw materials are fed into the machine, which precisely forms and coats electrodes using alloy steel rollers. The automated system ensures a uniform coating and consistent quality, after which the electrodes are cut to the preset length and output efficiently.

Q: What are the key benefits of using this Welding Electrode Maker?

A: Key benefits include high production capacity (100150 kg/hr), adjustable speed, robust safety features like emergency stop and overload protection, low maintenance requirements, and a noise level of less than 75 dBmaking it suitable for demanding industrial settings.

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